20 September 2023, Volume 43 Issue 9
    

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  • Yin Shengming, Xia Yongzhong, Zhou Yaju, Zhao Mi, Yan Youwei
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1153-1161. https://doi.org/10.15980/j.tzzz.2023.09.001
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    Reduced-activation ferritic/martensitic(RAFM) steel thin-wall parts with Cr content of 9% were fabricated by wire and arc additive manufacturing (WAAM). Specimens with different Ti contents (xTi-RAFM, x=0, 0.3, 0.8, mass fraction, %) were prepared by adjusting the chemical compositions of flux cored wires. The effects of microalloying Ti on the microstructure, tensile properties and oxidation resistance of xTi-RAFM steels were investigated by XRD, optical microscope, scanning electron microscope, electron probe microscope, microhardness tester and universal testing machine. The results indicate that appropriate amount of microalloying Ti(x=0.3) leads to the in-situ formation of TiC and TiO2 particles in the molten pool, which can refine grains and promote formation of martensitic microstructure. With the Ti content increasing to x=0.8, coarse ferrite grains are generated in the microstructure. When x=0.3, microhardness and tensile strength of specimens are significantly enhanced, which exhibit isotropy along different directions. In addition, the oxidation resistance of specimens is obviously improved since Ti dissolved in the matrix promoting the formation of dense oxide film during oxidation. However, with Ti content increasing to 0.8%, severe internal oxidation results in the reduction of antioxidant properties.
  • Zhang Zhiying, Yue Shumin, Gong Yanlong, Yang Xiao, Chen Tao, Zhang Qinyi
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1162-1167. https://doi.org/10.15980/j.tzzz.2023.09.002
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    The corrosion and electrochemical properties of several tool steels, including 4V, S35VN, 14C28N and BD1N, in phosphate buffer saline(PBS) solution were investigated by potentiodynamic polarization tests, electrochemical impedance spectroscopy(EIS), optical microscopy, scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS) and X-ray photoelectron spectroscopy(XPS), and compared with austenitic stainless steels 304 and 316L. The potentiodynamic polarization results illustrate that passivation occurs in all specimens, indicating desirable corrosion resistance in PBS solution. EIS results reveal that the electrode process is controlled by electrochemical reaction steps. Spontaneous corrosion potential Ecorr of 4V steel is the lowest, which is -0.766 VSCE, while corrosion current density Jcorr is the highest, which is 6.61×10-5 A/cm2, and capacitance arc as well as the sum value of passivation film resistance Rf and charge transfer resistance Rct are the smallest, where the latter is 1.00×103 Ω·cm2, leading to the worst corrosion resistance. The sequence of corrosion resistance is presented as follows: 4V< S35VN< 14C28N< BD1N< 304< 316 L. Localized corrosion occurs in all the tool steels in PBS solution. Cr content in 4V steel is lower, resulting in the poor corrosion resistance, while that in S35VN, 14C28N and BD1N are high, contributing to the stable passivation films and desirable corrosion resistance. The high Cr and Ni content in 304 and 316L austenitic stainless steels is helpful to the stable passivation films, giving rise to excellent corrosion resistance.
  • Jing Jianhui, Chen Liwen, Sun Xiaoping, Wang Kaile, Zhao Yuan, Fan Ruyi, Hou Hua, Zhao Yuhong
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1168-1175. https://doi.org/10.15980/j.tzzz.2023.09.003
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    Based on the self-developed ZBYT500 multi-functional liquid forming equipment, ZM5 magnesium alloy baffle parts were prepared by squeeze casting process. The different heat treatments of T4 and T6 were explored by the control variable method. The effects of process parameters on mechanical properties of castings were analyzed. The results show that with the solution treatment at 410 ℃ for 20 h, the coarse second phase β-Mg17Al12in the grain boundary and grain is basically dissolved in α-Mg matrix. The tensile strength, yield strength and elongation of castings reach up to 228.37 MPa, 91.49 MPa and 7.3%, respectively. With the aging treatment at 200 ℃ for 8 h, the short rod-shaped β-Mg17Al12phase is precipitated from the grain boundary into the grain in a discontinuous precipitation manner, and the granular β-Mg17Al12 second phase is precipitated in the grains by continuous precipitation, improving the overall mechanical properties of the castings. The tensile strength, yield strength and elongation of the alloy are 242.49 MPa, 120.8 MPa and 3.9%, respectively. The aging precipitation mechanism of the second phase in the magnesium alloy was further verified by continuous phase field method. Aging treatment can further improve the tensile strength of castings, however the elongation is greatly reduced. From the perspective of comprehensive performance, the ZM5 magnesium alloy baffle after T4 treatment is more suitable for practical use.
  • Ruan Shihui, Wu Zonggang, Chen Jieyi, Wei Haobo, Li Yan, Yang Mingbo
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1175-1185. https://doi.org/10.15980/j.tzzz.2023.09.004
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    As a microalloying / alloying element of Mg-Al alloy, alkaline earth element strontium has great application potential, which has attracted wide attention of magnesium alloy researchers. Based on Mg-Al series magnesium alloys, the effects of strontium on grain size, microstructure and mechanical properties of Mg-Al series magnesium alloys and the latest research progress in mechanical properties and microstructure of Mg-Al-Sr cast magnesium alloys were reviewed from the perspective of microalloying / alloying. The development of cast magnesium alloys containing strontium was prospected.
  • Liu Fengqin
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1186-1193. https://doi.org/10.15980/j.tzzz.2023.09.005
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    Based on the research status of microbial corrosion of aluminum alloys in recent years, corrosion behavior and mechanism and achievements in the field of microbial corrosion protection, the process of representative bacteria and molds in microorganisms was attached and propagated on a variety of aluminum alloys, and their life activities causing or aggravating the corrosion was reviewed. The corrosion rate of aluminum alloy is controlled by microorganisms shielding, secrete corrosion inhibitors and metabolite inhibition. The microbial corrosion mechanism of aluminum alloy was mainly summarized, including cathodic depolarization mechanism, oxygen concentration cell mechanism, micro cell effect, corrosion compound formation, chloride induction and acid corrosion, as well as the mechanism of microbial inhibition of aluminum alloy corrosion. In conclusion, microbial corrosion of aluminum alloys is synergy of multiple corrosion mechanisms. Finally, the current methods to prevent and control microbial corrosion of aluminum alloys were described, and the research emphasis in the future was prospected, providing theoretical guidance for the prevention and control of microbial corrosion of aluminum alloys.
  • Wang Fei, Luo Xudong, Zhang Fengfeng, Yu Hongchen
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1194-1199. https://doi.org/10.15980/j.tzzz.2023.09.006
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    The recovery, separation, sorting and recycling of aluminum scrap is of practical significance to solve resource shortage, energy shortage and reduce environmental pollution.The development status of aluminum scrap recycles and resource allocation in domestic and overseas was introduced.The application and investigation of waste aluminum separation and sorting technologies in recent years were reviewed, and the advantages and disadvantages of these technologies in practical applications based on cost, efficiency and environmental impact were briefly summarized. Finally, the challenges and related countermeasures in the field of waste aluminum recycle, separation and sorting were analyzed, aiming to provide reference for scientific research, engineering application and development in related fields.
  • You Junlei, Wang Zhitai, Ouyang Qi, Xu Zhifeng
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1200-1204. https://doi.org/10.15980/j.tzzz.2023.09.007
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    LaB6/ZL205A compound powder with LaB6 content of 0.5% and 1.0% was fabricated by low-energy ball grinding, and LaB6/ZL205A composites were prepared by SLM. The microstructure and mechanical properties of ZL205A and LaB6/ZL205A composites were analyzed comparatively by XRD, EDS and SEM.The results indicate that the 0.5% LaB6/ZL205A powder possesses optimal performance, where the nano LaB6 particles are evenly distributed without obvious agglomeration.Compared with that of ZL205A, the grain size of composite powder specimens is significantly refined, and the columnar crystal is gradually transformed to isoaxial, where the hardness is increased from 91.3 HV to 96.2 HV, the tensile strength is increased from 279.4 MPa to 320.5 MPa, and elongation is increased from 3.9% to 6.2%.
  • Hu Jiaqi, Wang Chengjun, Yang Chaoyu, Hu Peng
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1205-1209. https://doi.org/10.15980/j.tzzz.2023.09.008
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    Aiming at the problem of floating cores and missing cores that commonly occurs during the casting process, and the lack of feature network extraction capabilities due to the similarity of casting and background features when visual inspection is used, an optimized YOLOX method for detecting pore-forming defects on the surface of aluminum castings was proposed. A hole defect dataset was constructed, and SE attention mechanism was introduced to improve feature reuse rate. Meanwhile, original convolution block was replaced by CBH to stabilize feature fitting process, and CIOU bounding box regression loss function was modified to accelerate model convergence. The results indicate that the average detection accuracy of optimized model in the aluminum casting defect dataset is increased to 97.13%, and the single-image reasoning speed is 0.016 2 s, which can quickly and accurately detect aluminum casting surface defects.
  • Liu Kuo, Liao Dunming, Chen Yuhao, Gan Tian, Jin Yujun, Zou Xinrui, Yuan Bei, Gu Jianhua
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1210-1216. https://doi.org/10.15980/j.tzzz.2023.09.009
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    Based on the inverse heat conduction method, a one-dimensional inverse calculation model of heat transfer coefficient of investment mold interface was established. By assuming the interfacial heat transfer coefficient to calculate the temperature field, which was substituted as the known condition, the accuracy of inverse calculation model was verified. In order to improve the solution accuracy of interface heat transfer coefficient, the influence of future time step r in analysis model and time step Δt in the positive heat transfer on the solution results was discussed. The results indicate that the inverse calculation error mainly comes from the deviation between assumed and actual value at the initial stage of calculation and the solution accuracy error caused by the complex change of heat transfer coefficient in the local feature area. The decrease of r can enhance the accuracy of local feature areas and indirectly affect the overall accuracy of inverse calculation. Increase of r can weaken the deviation between calculated and actual value at the initial stage of inverse calculation. Δt mainly affects the critical value of inverse calculation accuracy, and appropriate reduction of Δt can improve the inverse calculation accuracy on the whole.
  • Guo Rui, Liu Yang, Li Fengguang, Rong Bochuan
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1217-1224. https://doi.org/10.15980/j.tzzz.2023.09.010
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    Laser alloying technology was utilized to produce Co/Mo alloying layer on H13 steel. Based on the 50% Co + 50% Mo laser alloying powder material, various laser powers and scanning speeds were selected, and laser alloying was conducted according to the uniform design approach. Microstructure and hardness of the coatings were characterized by metallography, scanning electron microscopy and microhardness tester, and hardening mechanism of alloying layer was analyzed combined with spectrum analysis. The results indicate that the alloying layer is mainly composed of martensite structure and precipitates, and high specific energy can sustain alloying element diffusion homogenization in the molten pool, which is conducive to the formation of martensite structure.The maximum specific energy and hardness reach up to 69.33 W/(mm2·s) and 605.3 HV(55.7 HRC), respectively, when laser power is 600 W and scanning speed is 5 mm/s. The hardening mechanism of H13 steel is attributed to the synergy of granular carbide reinforced phase created by combination of Mo and C elements and martensite transition accelerated by increase in laser specific energy. Laser alloying can provide hard and defect-free alloying coatings, which can provide key basis for bionic wear-resistant stripes between hard and soft.
  • Lin Feng, Ye Jinrui, Liu Zhihong, Wu Jianbiao, Wang Xingjun, Wu Mengwu
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1225-1230. https://doi.org/10.15980/j.tzzz.2023.09.011
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    Integral aluminum alloy subframe has advantages of light weight, high structural strength and less subsequent assembly procedures. Different low pressure die casting(LPDC) process schemes were designed for a large aluminum alloy rear subframe with hollow-closed cross section structure, and the mold filling and solidification process were simulated by AnyCasting software. The results reveal that the aluminum melt under the third LPDC process scheme with cross shaped water inlet presents a better filling capacity and solidification sequence. The process scheme was selected to trial-produce aluminum alloy rear subframe samples, and the corresponding microstructure characterization and mechanical property tests were carried out. The results indicate that the casting surface is smooth without defects such as flow marks and misrun, and the inner structure of the casting is dense without shrinkage cavity and porosity defects. The α-Al grains are fine with an average secondary dendrite arm spacing of 18 μm. The tensile strength, yield strength and elongation reach 281 MPa, 245 MPa and 5.52%, respectively, meeting the use requirements.
  • Yang Yaopeng, Zhang Yanmin, Wang Yaoli, Liu Aikui, Feng Jiang, Zhang Chaomin, Song Kexing
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1230-1234. https://doi.org/10.15980/j.tzzz.2023.09.012
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    The aging treatment at 400~550 ℃ for 0.25~8 h was carried out on Cu-Ni-Si copper alloy strip, and appropriate aging treatment process was adopted according to the mechanical properties of aged strip. The stress relaxation experiment was conducted on primary and aged stripe at 125 ℃ for 48 h with yield strength of 80%. The results indicate that with increase of aging temperature and time, the yield strength is decreased, which is 571 MPa after 450 ℃×1 h treatment, approaching the primary one. After the stress relaxation experiment, the residual stress and stress relaxation rate of primary strip reach up to 391 MPa and 10.82%, and those of the aged ones is 390 MPa and 8.85%, respectively, where the stress relaxation resistance is increased by 18.21% after aging treatment. Compared with the primary ones, the quantities of precipitated phase are increased and dispersed after aging treatment, of which the average size is reduced from 67 nm to 35 nm. The twins are distributed regularly with width reduction, where the average width size is decreased from 551 nm to 126 nm, and the decline of dislocation density further hinders dislocation motion, which are main responsible for the rise of stress relaxation resistance of Cu-Ni-Si alloy strip.
  • Liu Yaoxi, Chen Leping, Zhou Quan, Yuan Yuanping, Liu Wuping
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1235-1239. https://doi.org/10.15980/j.tzzz.2023.09.013
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    Potassium permanganate drop test, potentiodynamic polarization curve, scanning electron microscopy(SEM/EDS), X-ray diffraction(XRD) and other test methods were applied. By adjusting the phosphating solution composition, temperature, phosphating time and pH value, four factors and three levels orthogonal experiments were carried out to optimize the phosphating process parameters. The corrosion behavior of phosphating film was analyzed, and the film formation mechanism was explored. The results reveal that with the sodium fluoride concentration of 2.38×10-2 mol/L, the phosphating time of 30 min, the temperature of 65 ℃ and the pH value of 3.2, the surface of prepared phosphating film presents uniform and dense, and the thickness is about 12.63 μm with the main components of Zn3(PO4)2 and Zn2Mg(PO4)2. The formation of phosphating film can effectively reduce the corrosion tendency of WE43 magnesium alloy. The corrosion current density is decreased from 4.611×10-5 A/cm2 to 2.859×10-5 A/cm2, which is reduced by 38%. The corrosion rate is decreased from 1.01 mm/a to 0.62 mm/a, which is reduced by 38.61%, indicating phosphating can improve the corrosion resistance of WE43 magnesium alloy.
  • Zhu Chengyuan, Zhang Jun, Liu Junchen, Yang Zhiyong, Chen Weiping
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1240-1245. https://doi.org/10.15980/j.tzzz.2023.09.014
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    (Cu35Ni35Co30)85Mn10Al5 and (Cu35Ni35Co30)85Mn8Al7multi-principal-element alloys (MPEA) were designed and fabricated, and the phase composition, microstructure and mechanical properties of as-cast and homogenized alloys were investigated.The results indciate that as-cast alloy is composed of dual FCC solid-solution phases, and the microstructure is characterized by dendrite structure, in which the dendrite is Ni-Co-Al rich phase and the interdendriticis Cu-rich phase. (Cu35Ni35Co30)85Mn10Al5 and (Cu35Ni35Co30)85Mn8Al7alloys exhibit desirable tensile properties at room temperature, with yield strength of 238 MPa and 251 MPa, tensile strength of 500 MPa and 530 MPa, and elongation of 45.1% and 43.1%. Compared with Cu35Ni35Co30 alloy, the elongation of the MPEA is increased by 24 times and 23 times, respectively. After homogenizing treatment, the composition of MPEA is uniform, and the single-FCC solid solution is generated, while the strength plasticity is lower than that of as-cast ones. The reduction of yield strength is attributed to grain coarsening and disappearance of dendrite structure, and the reduction of plasticity is related to the lattice distortion caused by Al and Mn elements and the strong chemical activity of Mn elements.
  • Wang Xu, Li Daoxiu, Zhao Kai, Liu Guiliang, Sun Qianqian, Han Mengxia, Qian Zhao, Liu Xiangfa
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1246-1251. https://doi.org/10.15980/j.tzzz.2023.09.015
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    Strengthening and toughening design was conducted on the Al-7Si-0.35Mg (abbreviation for A356) alloy by using Al-TCB master alloy (TCB refers to the abbreviation of B-doped TiC and C-doped TiB2 particles). The chemical composition, microstructure and mechanical properties of the alloy were tested and analyzed by X-ray emission spectrometer, optical microscope, field-emission scanning electron microscope and universal testing machine, respectively. The results indicate that the Al-TCB master alloy exhibits excellent refinement ability with anti-Si “poisoning”, and strengthening and toughening can be achieved by adjusting the amount of addition. After adding 0.2%, 0.5% and 1.0% Al-TCB master alloy, the α-Al grains of A356 aluminum alloy are significantly refined, and the average grain size is reduced from 1 135 μm to 140 μm, 90 μm and 91 μm, respectively. The yield strength of A356 aluminum alloy is increased by 6.0%, 10.0% and 8.0%, the tensile strength is increased by 4.8%, 8.1% and 7.1%, and the elongation is also increased by 40.7%, 72.2% and 77.8%, respectively. The enhancement of mechanical properties is mainly attributed to the refinement of α-Al grains and homogenization distribution of eutectic Si.
  • Xin Zhouyuan, Xu Yong, Hu Shengshuang, Chen Leping, Zhu Lin
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1252-1256. https://doi.org/10.15980/j.tzzz.2023.09.016
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    The secondary α phase transition and kinetics of TB15 titanium alloy treated with different aging temperatures were investigated. The results indicate that TB15 titanium alloy is composed of β phase after solid solution through β phase zone. After treatments with different aging temperature and aging time, the fraction of α phase is gradually increased with the extension of aging time, and the morphology is transformed from dot to the needle and plate strip, which are interwoven into a “V” font configurations. After long-time aging, partial α phase are locally rich integrated into thick strip. With the aging temperature increase, the fraction of α phase is increased firstly and then decreased, with the average size increasing gradually. The α-phase transition process can be divided into three stages, which are nucleation incubation period, rapid precipitation period and stable period. The aging response is the fastest and hardness increment is the greatest, which reaches 124 HV, during the rapid precipitation phase aged at 530 ℃ for 30~60 min. The JMAK equation for isothermal phase transition kinetics of TB15 titanium alloy at different aging temperatures was established, and the time-temperature-transition diagram (TTT diagram) of the alloy was plotted according to the results. The “nose temperature” of the alloy is close to 540 ℃, and it takes about 15 min from aging to precipitation of α phase. The fraction of α phase reaches the maximum value after aging for 90 min.
  • Liang Yu, Liao Mingjian
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1256-1260. https://doi.org/10.15980/j.tzzz.2023.09.017
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    6061-T4 aluminum alloy plate with a thickness of 5 mm was adopted, and single pass butt welding of flat plates was carried out by friction stir welding without inclination angle. The effects of different welding parameters on microstructure and properties of joints were investigated. The results indicate that when the welding speed of stirring head reaches 300 mm/min, the heat input is increased, and the grain size becomes larger with the increase of rotating speed. The grain transformation in the nugget zone is dominated by welding temperature. The tensile strength of weld is increased firstly and then decreased, which achieves the maximum value of 200.58 MPa at the rotating speed of 1 200 r/min, reaching 93% of the base metal. When the rotating speed is increased to 800 r/min, fractures of specimens occurrs in the heat affected zone at the front side of the weld.
  • Fan Junling, He Fang, Cao Jun, Yuan Donglin, Wu Xuefeng, Yang Xuemei, Yao Qiaoling
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1261-1265. https://doi.org/10.15980/j.tzzz.2023.09.018
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    The effect and mechanism of mechanical properties of Pa-plated copper wire on morphology and bonding strength of ball-bonded and wedge-bonded points were investigated by SEM, strength tester and tension-shear force tester. The results indicate that when the elongation of φ0.020 mm Pa-plated copper wire is less than 6%, the neck of ball-bonded point is cracked, and the deformation and bonding area of wedge-bonded point are excessively small, so the tension value of ball-bonded and wedge-bonded point are reduced. When the elongation is higher than 16%, the irregularity degree of morphology is increased, and minor cracks appear at neck of wedge point, so bonged wire is collapsed. When the elongation range is 12%~15%, the morphology of ball- or wedge-bonded points is in good consistency, where the bonding strength and stability are desirable, meeting the requirements of industrial application.
  • Pan Junlin, Chen Leping, Zhou Quan, Yuan Yuanping
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1265-1269. https://doi.org/10.15980/j.tzzz.2023.09.019
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    The effects of Gd content of 0.5%~5%(mass fraction) on the solidification structure and mechanical properties of the Mg-4Y-2.5Nd-xGd-0.5Zr alloy were analyzed by SEM, XRD, EDS and universal tensile testing machine. The results reveal that in the range of 0.5%~5%, with the increase of Gd content, the grain size of the alloy is firstly decreased and then increased, while the tensile strength is increased firstly and then decreased. When the Gd content is 2%, the grain size and tensile strength of the alloy reach up to 37.72 μm and 276.99 MPa, respectively, which are reduced by 42.6% and increased by 37.5% compared to that with Gd content of 0.5%. The elongation of the alloy is gradually decreased with the increase of Gd content.
  • Zhu Huiying, Weng Wenping, Wang Dongtao, Hiromi Nagaumi, Cai Weitao, Luo Guangrui
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1270-1275. https://doi.org/10.15980/j.tzzz.2023.09.020
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    The influence of 0.4% In on precipitation behavior, microstructure and properties of Al-7Si-3Cu alloy was investigated by scanning electron microscopy(SEM), transmission electron microscopy(TEM), microhardness and electrical conductivity experiments. The results indicate that 0.4% In promotes the aging precipitation process of Al-7Si-3Cu alloy and significantly refines θ′ phase. After 0.4% In addition, the aging time to reach peak hardness of the alloy is obviously shortened, which reaches a peak of 127 HV after aging at 160 ℃ for 16 h, while In-free alloy fails to reach peak at the same aging temperature for 30 h, with the hardness of 88 HV. DSC curves reveal that trace In can significantly reduce the reaction activation energy of θ′ phase, which is reduced from 36.839 kJ/mol to 28.591 kJ/mol compared with that of In-free alloy, indicating the reduction of reaction difficulty, achieving the effect of promoting precipitation. TEM results also demonstrate that the quantity density of θ′ phase precipitates in In-containing alloys is larger and finer. In conclusion, the effects of trace In on aging precipitation process and the microstructure are beneficial to improve the mechanical properties and conductivity of Al-7Si-3Cu alloy.
  • Xiao Qiangwei, Jia Zhiwei, Fan Shixi, Ji Zhijun, Wang Deji
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1275-1278. https://doi.org/10.15980/j.tzzz.2023.09.021
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    In view of technical difficulties existing in the development of titanium alloy double-channel enclosed impeller casting with narrow clearance, a casting process of compound mold was proposed with graphite shell and special casting sand core, which has advantages of low cost, short production cycle and high collapsibility. After preheating, melting and pouring were conducted in vacuum consumable shell furnace. The results indicate that closed impeller core cleaning is convenient and the casting shape is complete, where the surface roughness is controlled below 6.3 μm and profile size error within ±0.5 mm. Therefore, development of titanium alloy castings with narrow clearance can be realized by graphite-sand core compound casting process.
  • Zheng Rui, Hu Jie, Wang Shengliang, Xu Guiqiang
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1279-1281. https://doi.org/10.15980/j.tzzz.2023.09.022
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    In view of the common defects in stainless steel diaphragm valve body during investment casting, including shrinkage porosities and cavities, the corresponding improvement process was put forward. By optimizing the inner gate, adjusting the thickness of the product wall, changing the scheme of group tree and improving the heat dissipation condition of the shell, the shrinkage porosities and cavities are effectively eliminated, greatly increasing the qualified rate and reducing production cost and production cycle.
  • Li Yafang, Kong Xiaoqing, Liu Junpeng, Li Jian, Wang Junwu, Jia Jinghui, Zheng Xinglin, Yao Jansheng
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1282-1286. https://doi.org/10.15980/j.tzzz.2023.09.023
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    The dewaxing crack commonly occurs in the pattern with low wet strength during investment casting, which subsequently leads to steel leakage. A strategy of preventing dewaxing crack was proposed based on controlling the storage temperature of pattern before dewaxing, and dewaxing crack of shell after controlling the storage temperature was investigated. The results indicate that the storage temperature below the shell-making temperature is beneficial to controlling the occurrence of dewaxing crack, and low storage temperature is helpful for the volume shrinkage of the wax pattern to form a certain gap between the wax pattern and the inner surface of the mould, providing expansion margin for the subsequent dewaxing process and thus reducing the cracking tendency. The dewaxing crack can be effectively prevented and controlled by using the storage environment with a temperature lower than 4 K, which is the shell-making temperature.
  • Luo Yuanyuan, Xia Lu, Zhang Youshou, Xia Zengquan, Hu Hanji
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1287-1291. https://doi.org/10.15980/j.tzzz.2023.09.024
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    Metal salt aquo-compound is one of the key raw material for preparing phosphate dry coated sand. Dry coated sand was curing heated by core shooting machine, and effects of type and addition of metal salt aquo-compound on tensile strength and humidity resistance of specimens were investigated. The results indicate that the coated sand exhibits higher instant strength and humidity resistance by synergy of trimagnesiumdicitrate nonahydrate and sodium dihydrogen phosphate dihydrate. The instant tensile strength can reach 1.72 MPa, which is reduced by less than 25% after storage in the constant temperature oven with relative humidity of 50%~60% RH for 12 h.
  • Zhang Kaifa, Yun Pengfei, Li Jiajia, Liu Hua, Yi Ke, Wang Chaonan, Li Wei
    Special Casting & Nonferrous Alloys. 2023, 43(9): 1291-1296. https://doi.org/10.15980/j.tzzz.2023.09.025
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    Fe distribution and macrostructure of SP700 ingot melted by vacuum arc remelting under different processes were analyzed comparatively. The results indicate that Fe in the titanium alloy presents an obvious positive segregation trend. Fe content in the core of the ingot riser is 2.38%, and cross-section range is 0.58%, while that in the core of the ingot bottom is 1.90%, and the cross-section range is 0.23%. Fe content is increased along the solidification direction and aggregate in the core and head of the ingot. The uniformity of Fe element in the electrode block is improved by adjusting the process route and selecting the appropriate intermediate alloy and distribution method. Meanwhile, Fe segregation is effectively inhibited by taking melting parameters such as strong cooling boundary, 1 000 melting current, strong stirring intensity, and long feeding time. After optimization, the composition distribution of the ingot is more uniform, and Fe content in the center of the riser is 2.03% with cross-section range of 0.21%. The grain size is reduced with homogeneous structure, and Fe segregation in the equiaxed crystal region is weakened.