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  • TAO Yong, WAN Jiahao, WANG Tianmiao, XIONG Youjun, WANG Baicun, ZHANG Wenbo, DENG Changyi, TAO Yu, YANG Geng, WEI Hongxing
    Journal of Mechanical Engineering. 2025, 61(15): 121-147. https://doi.org/10.3901/JME.2025.15.121
    The technology of humanoid robots is currently evolving rapidly, becoming a new focal point for global technological innovation and industrial upgrading. As an important representative of embodied intelligence, humanoid robots possess vast development potential and application prospects. Based on the multidisciplinary intersections, complex systems, and high levels of integration inherent in humanoid robot technology, this review synthesizes the latest research achievements and industry developments in this field, focusing on the current technological status and development trends of humanoid robots. First, the definition and developmental history of humanoid robots are introduced, describing the current status of development in both foreign and domestic contexts from the perspectives of technological level, industrial landscape, and policy support. A comparison and summary of the typical technological development characteristics and product features between domestic and international advancements are provided. Key core technologies are analyzed in detail, including critical components, environmental perception and scene understanding, gait control and dexterous manipulation, embodied intelligence and large models, human-robot collaboration and interaction, as well as operating systems and toolchains. The implementation pathways and current research progress of these technologies are discussed. Furthermore, typical applications of humanoid robots in specialized service environments, intelligent manufacturing, and household and social services are presented, exploring their expansion potential in emerging application areas. The main challenges faced by humanoid robot development are analyzed, focusing on technological bottlenecks and application difficulties. Finally, based on the development status of technologies and applications, an outlook on the trends in embodied intelligence represented by humanoid robots is provided, particularly in areas such as multimodal vertical large models, high-performance simulation training platforms, and safety and ethics. This review aims to summarize and grasp the dynamics of cutting-edge technological developments in humanoid robots domestically and internationally, while offering insights and references for those engaged in the research and development of humanoid robot technologies and products, thus contributing to the advancement and industrialization of humanoid robot technology in China.
  • HUANG Mian, YANG Bing, LIAO Zhen, Lü Peijin, XIAO Shoune, YANG Guangwu, ZHU Tao
    Journal of Mechanical Engineering. 2025, 61(8): 193-213. https://doi.org/10.3901/JME.2025.08.193
    Sliding contact between pantograph slide plate and contact wire is the primary mean to obtain electric energy during train operation. Its current receiving quality and reliability are directly related to train operation cost and safety. The relevant research and achievements on the friction and wear properties of pantograph slides in China and abroad in recent years are summarized, and the main wear mechanism of pantograph slides is expounded. The influence of key factors, such as relative sliding velocity, contact pressure, current-carrying condition, pantograph-catenary structure parameters and operation environment on wear are analyzed. The evolutionary history of pantograph slide material is listed, and various copper-based reinforcement materials widely used at present and their friction and wear properties are introduced. The analysis results show that under the development trend of high speed and heavy load of rail transit, the wear of pantograph slide plate has become an important content that cannot be ignored. At present, experimental research, material development and application systems have been formed to a certain extent, but there are still some problems that need further research by scholars at home and abroad, such as comprehensive evaluation method of pantograph slide plate wear, wear behavior of pantograph slide plate under extreme environmental conditions, active control technology and application of wear resistant materials.
  • GE Jia, FU Guoyu, ZOU Yunhe, LUO Ming
    Journal of Mechanical Engineering. 2025, 61(7): 77-97. https://doi.org/10.3901/JME.2025.07.077
    Carbon fiber reinforced plastic (CFRP) composites exhibit excellent properties such as high specific strength, high specific modulus, good design flexibility and corrosion/fatigue resistance, which endows them with wide applications in aerospace, transportation, wind power and biomedical. However, their anisotropy, non-homogeneity, low interlaminar strength and thermal-sensitive nature pose challenges in its machining. Conventional machining methods encounter problems such as severe tool wear, difficulty in controlling machining surface quality and accuracy, and the tendency to produce delamination, burrs, fiber debonding, and surface cavity. These defects significantly reduce the service performance and reliability of CFRP components. To address these challenges, non-conventional machining methods have been developed and deployed. This paper presents a comprehensive review of four widely applied special machining techniques for CFRP: laser beam machining, electrical discharge machining, water jet machining and ultrasonic vibration machining. The advantages and challenges associated with each technique are detailed, and the mechanisms of defect formation are analyzed, along with defect suppression methods. The review concludes by summarizing the suitable application scenarios for each special machining technique and offers insights into future research directions. Literature review suggests that non-conventional machining shows unique advantages in manufacturing of intricate microstructures, high-precision features and complex shapes. However, its material removal rate is significantly lower than that of traditional machining, limiting its feasibility for large-scale production. Future research should prioritize optimizing non-conventional machining process, hybrid machining process that integrate conventional and non-conventional machining, and development of advanced specialized and intelligent equipment. Additionally, the potential of other non-conventional machining techniques, such as electron beam and ion beam machining, should be actively explored. These studies are crucial for improving the precision and efficiency of advanced composite machining, fostering broader applications of high-performance material.
  • CUI Xianxian, DU Hanheng, CHEN Huawei
    Journal of Mechanical Engineering. 2025, 61(9): 1-22. https://doi.org/10.3901/JME.2025.09.001
    Drag reduction surfaces have been receiving increasing attention in various fields such as aviation, aerospace, and maritime due to their significant role in reducing energy consumption. And achieving high-efficiency drag reduction is significant. After hundreds of millions of years of natural selection, animals and plants in nature have developed numerous drag-reduction surfaces. The biomimetic micro/nanostructured surfaces by studying drag-reduction organisms, such as sharks, offer an innovative approach for efficient drag reduction. This review systematically summarizes the research progress of biomimetic micro/nanostructured surfaces for drag reduction and elucidates the morphological features and drag reduction mechanisms of shark-inspired surfaces and other fish-inspired surfaces. This work also describes the machining methods for biomimetic micro/nanostructured drag-reduction surfaces, including high-energy beam machining, surface etching, ultra-precision machining, 3D printing, and bio-replication technologies. Furthermore, it briefly outlines the practical applications of existing biomimetic drag-reduction surfaces in aerospace, sports events, pipeline transportation, and other areas. Finally, based on the analysis and summary of research progress, manufacturing methods, and practical applications, this study discusses the prominent advantages of biomimetic micro/nanostructured drag-reduction surfaces. It highlights the current status and challenges of machining technologies.
  • LIAO Ding, ZHU Shunpeng, NIU Xiaopeng, HE Jinchao, WANG Qingyuan
    Journal of Mechanical Engineering. 2025, 61(8): 47-74. https://doi.org/10.3901/JME.2025.08.047
    Fatigue failure is one of the most encountered problems with cyclically loaded mechanical structures. Affected by multi-source uncertainties arising from material property, load spectrum, geometrical dimension, etc., fatigue damage evolution generally shows certain variability which cannot be ignored. In particular, the computation is sometimes very sensitive to tiny input changes, in which varying quantities over reasonable ranges can even lead to outputs with 1 000 times difference. Under this circumstance, traditional design criteria which combine deterministic models and safety/scatter factors no longer work, and methods developed from the probabilistic perspective with reasonable and accurate descriptions of uncertain inputs are highly expected to meet the requirements, including the determination of the redundancy and inspection periods, as well as the establishment of maintenance schedules, and retirement policies, in response to the tendency of reliability-based optimal design in modern structural engineering. To boost the development of probabilistic fatigue modelling and emphasize its crucial significance in fatigue reliability design, this paper systematically recalls research backgrounds, fatigue scatter sources, fatigue behaviour variability, basic elements in fatigue reliability and developing trends, and ends with conclusions.
  • WANG Jun, JING Yanyan, DU Xinhao, ZHENG Lijuan, WANG Chengyong, CHEN Ping
    Journal of Mechanical Engineering. 2025, 61(9): 46-77. https://doi.org/10.3901/JME.2025.09.046
    Owing to its various distinct advantages, the abrasive waterjet (AWJ) machining technology has been increasingly used in industry. It is gaining particular favour in the machining of thermal sensitive and advanced materials where it has demonstrated as one of the most effective technologies to machine difficult-to-machine materials. Since the advent of the AWJ machining technology, a lot of research efforts have been undertaken to understand the science associated with AWJ machining, which has enabled the technology to be developed as a widely used one. To facilitate future research, this study reviews, analyzes and discusses the investigations that have been undertaken in relation to AWJ machining, covering the formation principle, flow field characteristics and impact characteristics of high-pressure waterjet and AWJ, the fluid dynamics and energy transfer on the jet impact zone, the microscopic materials removal mechanism and macroscopic kerf formation mechanism under AWJ impacts, as well as the technologies and processes that have been developed in the last decades. It provides good support to future research both theoretically and technologically. Finally, how the AWJ technology may develop and the possible research directions in the near future are proposed.
  • GAOXue-jie, ZHANGShou-jing, LIUYue-qiang
    Manufacturing Automation. 2025, 47(4): 127-135. https://doi.org/10.3969/j.issn.1009-0134.2025.04.016

    Cold chain transport is the process of keeping goods at low temperatures from one location to another throughout the supply chain, used mainly in food, pharmaceutical, biomedical and other industries to ensure the quality and safety of goods, and the reasonable planning of transport is thus crutial for reducing logistics costs and carbon emissions and improving transport efficiency. This paper establishes a mathematical model for the optimization of cold chain logistics transport paths, taking into account the distance between different customer points, service time window, cargo demand and other factors, in order to achieve the goal of minimizing the total cost of transport, including fixed costs, transport costs, refrigeration costs and so on. The model is then solved using the improved seagull algorithm, which is a bionics-based optimization algorithm that simulates the behavior of seagulls when foraging, and the algorithm has global search capability and adaptivity. During the implementation of the algorithm, this paper considers the iterative parameter setting and convergence control of the algorithm to avoid falling into the local optimal solution and to ensure the reliability and the efficiency of the experimental results. The effectiveness of the cold chain logistics path optimization method based on the improved seagull algorithm is verified through the application of experimental examples and the comparative analysis of different algorithms.

  • YANGYu-xuan, WEIBing, CAOXiao-qing, ZHAOHong-jian, ZHANGHao
    Manufacturing Automation. 2025, 47(5): 69-76. https://doi.org/10.3969/j.issn.1009-0134.2025.05.009

    To achieve precise and automated segmentation of the middle section of pork carcasses, an improved YOLOv11-Pose-Based keypoint detection method for rib contour recognition is proposed. Addressing the limitations of existing algorithms in recognition speed, learning efficiency, and detection accuracy, the CBAM attention mechanism's CAM submodule is innovatively replaced with the Bi-level routing mechanism from Biformer, effectively enhancing model efficiency and recognition accuracy. The experimental results demonstrate that the improved model achieves significant performance gains across multiple metrics. For keypoint detection, the mAP(0.5) reaches 0.995, representing a 2.37% improvement over the baseline model, while the mAP(0.5-0.95) increases by 0.97%. The precision of bounding box prediction improves to 0.983, an enhancement of 2.82%. Additionally, the recall rate rises to 96.5%, a 7.8% increase compared to that of the original model. Meanwhile, the training time is reduced by 8.46% without altering the model size, significantly enhancing computational efficiency. The visualization results confirm that the improved model accurately identifies the rib contour of the middle pork carcass section and precisely predicts five key points, providing reliable technical support for subsequent automated segmentation tasks. The findings indicate that this approach achieves high accuracy while improving computational efficiency, offering a novel solution for intelligent pork segmentation technologies.

  • WANGKai, ZHANGYing, LIANGJi-ming, JIHai
    Manufacturing Automation. 2025, 47(7): 174-181. https://doi.org/10.3969/j.issn.1009-0134.2025.07.020

    The application scenarios of large-scale equipment data communication in industrial sites requires a data communication solution with low latency, large capacity and high speed. This paper compares mainstream cellular IoT technologies, proposes an industrial site data collection technology solution based on the 5G lite technology RedCap, desigs a data communication terminal based on 5G RedCap technology, and verifies its feasibility through testing. The data communication terminal based on 5G RedCap technology can well meet the needs of industrial site data communication, is in a valuble position to be promoted and applied in the field of IIoT, and will push forward the development and evolution of cellular IoT towards end-network collaboration.

  • ZHAO Meng, FU Rao, WANG Fuji, ZHAO Hongwei, LI En, DU Changlin
    Journal of Mechanical Engineering. 2025, 61(7): 1-23. https://doi.org/10.3901/JME.2025.07.001
    Carbon fiber-reinforced thermosetting composite (“thermoset composite”)/metal stack represents a prevalent structural format in high-end equipment, with one-shot drilling emerging as a pivotal aspect for achieving seamless connection and assembly of these stacks. However, the stark differences in their physicochemical properties often lead to frequent drilling-induced damages, posing a challenge to meeting the pressing demands of the engineering sector. Consequently, the pursuit of high-quality and efficient one-shot drilling technology for thermoset composite/metal stacks has garnered significant attention in recent years, prompting extensive and valuable research endeavors from both academic and engineering circles. This study comprehensively reviews the latest advancements in one-shot drilling technology for stacks, encapsulating four key aspects: the co-cutting removal behavior of the interface region, drilling force, heat generation, and chip behavior, low-damage drilling bits, and low-damage drilling processes. Firstly, the research progression of the co-cutting removal behavior at both macro and micro cutting levels are discussed, detailing the interface region's characteristics. Secondly, the evolution and variation patterns of thrust force, drilling temperature, and chip formation during the one-shot drilling process of stacks are analyzed. Subsequently, the historical development of low-damage one-shot drilling tools for stacks is summarized and the influence mechanisms of drilling process parameters, as well as the effects of cooling and vibration assistance, on hole quality, are elucidated. Lastly, the future trajectory and challenges facing cutting theories, drilling technologies, and process equipment for CFRP/metal stacks are discussed.
  • LI Mingfu, WANG Feihong, ZHU Lingfeng, LI Xiang, LEI Gaopan, LIU Yi, LI Linling, HOU Yukui, HU Yuliang
    Journal of Mechanical Engineering. 2025, 61(10): 395-413. https://doi.org/10.3901/JME.2025.10.395
    Due to the combined effects of manufacturing errors, positioning errors, contact deformations, and inconsistent surface qualities, the assembly contact forces exhibit random disturbances, leading to issues such as jamming, non-compliance with process requirements, and even component damage in contact-rich automated assembly. Recent research has shown that employing learning-based approaches for assembly contact control is one of the most effective strategies to address contact-rich automated assembly problems. Considering the significant progress made by reinforcement learning methods in contact-rich robotic assembly, this paper analyzes and statistically characterizes assembly features with contact-rich characteristics in the field of robotic automated assembly. It proposes discriminative indicators for identifying contact-rich assembly situations. Through an analysis of relevant literature in the field, the methods for learning contact force control in robotic automated assembly are categorized into three main types:reinforcement learning-based contact control methods, reward-engineered contact control methods, and simulation-to-reality contact control methods. Each of these categories is reviewed and analyzed. Finally, an analysis and outlook on the future development trends of learning contact-rich robotic automated assembly control skills is provided.
  • ZHAOLing-yu, ZHANGHong-zhan, HUXiao-qiang, WANGQiao-shang, SONGXiao-liang
    Manufacturing Automation. 2025, 47(4): 106-111. https://doi.org/10.3969/j.issn.1009-0134.2025.04.013

    Tension control is a critical technology in the production line of biaxially stretched film, as it directly influences the quality of the final product. To address the issue of tension fluctuations in thin films caused by tower rotation during roll changes—an effect that compromises finished film quality—this paper introduces a feedforward speed compensation strategy. This approach involves calculating the cumulative speed imparted to the film due to tower rotation during roll transitions and designing a tension control system based on a feedforward-PID framework informed by this calculated relationship. Comparative simulation experiments demonstrate that this system outperforms traditional PID controllers, yielding significant improvements in film production efficiency.

  • TONG Shuiguang, JIANG Yibo, YANG Xianmiao, TONG Zheming
    Journal of Mechanical Engineering. 2025, 61(11): 140-161. https://doi.org/10.3901/JME.2025.11.140
    Gear transmission system has also become an indispensable component in the equipment manufacturing industry. With increasingly complex service environment of equipment in ocean engineering, aerospace, transportation, energy and other fields, extreme working conditions with high speed, heavy load, and drastic disturbances occur more frequently than before, resulting in a surge in vibration and noise in the gear transmission system, and threatening the overall reliability, comfort and concealment. Therefore, the dynamic performance of gear transmission system has become the key to promoting the operating performance of the system and the entire machine, and there is an urgent need to design the gear transmission system according to the dynamic performance. Based on an extensive survey of domestic and foreign research results, the existing dynamic performance analysis methods of gear transmission system are summarized, and a number of internal and external excitation factors that affect the dynamic performance are sorted out. Especially, the impact of multi-source excitations and uncertainty on the dynamic performance is emphasized. The optimization methods towards the dynamic performance with single/multiple objective(s) and those considering uncertainties and robustness are also summarized. The applications of modern dynamic performance design methods are also introduced from the aspects of marine ships, railway, wind turbine, robots, aerospace, etc. This work is not only beneficial for constructing a comprehensive and intelligent system for dynamic performance design, but also helpful for improving the vibration, noise and other synthetical characteristics of gear transmission system.
  • ZHANG Baokun, DENG Junjun, WANG Zhenpo, CHEN Deliang, LI Lantian, LI Mingyang
    Journal of Mechanical Engineering. 2025, 61(8): 170-192. https://doi.org/10.3901/JME.2025.08.170
    With the continuous growth of electric vehicles and the sustained development of vehicle-to-grid (V2G) technology, it is important to study and develop bidirectional charging and discharging interfaces for electric vehicles. With the advantages of convenience, flexibility, and strong interactive ability, bidirectional wireless power transfer systems have received increasing attention. The important technologies, research status, and development trends of bidirectional wireless power transfer systems for electric vehicles are reviewed. Starting from the structural composition and key technologies of the system, firstly, the related research on the main power topology based on two-stage and single-stage power conversion is summarized; secondly, the mainstream compensation topologies and their characteristics are compared, and the relationship between compensation networks and interoperability is analyzed; thirdly, the system modeling and control methods are outlined, the development sequence of efficiency optimization strategies is sorted out, and the phase synchronization technology of wireless signal transmission is summarized. Finally, the development trend and research ideas of the technology are proposed to address the limitations of existing research. It is expected to promote the technical innovation and application of bidirectional wireless power transfer systems for electric vehicles.
  • ZHANG Jie, DING Pengfei, WANG Baicun, ZHANG Peng, Lü Youlong, WANG Junliang
    Journal of Mechanical Engineering. 2025, 61(15): 4-20. https://doi.org/10.3901/JME.2025.15.004
    The European Union’s Industry 5.0 initiative introduces a new era of intelligent manufacturing that emphasizes a human-centric approach, driving the rapid advancement of human-centric manufacturing(human-centered smart manufacturing). As one of the core paradigms of this concept, human-robot collaboration(HRC) has emerged as a key research focus in the industrial manufacturing domain in recent years. This study conducts a comprehensive analysis of the past and future of HRC, focusing on the following aspects: reviewing the development and evolution of human-machine relationships, exploring the iterative progression and integration of HRC models, summarizing the typical applications of HRC across various fields, and envisioning future development goals and technological breakthroughs. The evolution of human-machine relationships is elucidated by examining the coupling between industrial development trajectories and the increasing empathy between humans and machines. Based on the characteristics of human-machine relationships and collaboration, the iterative advancements and integration of HRC models in manufacturing systems are analyzed and summarized. Three typical modes of HRC—human-machine interaction, human-machine coordination, and human-machine symbiosis—are reviewed for their applications in fields such as product assembly, robotic control, and autonomous driving. The shortcomings and challenges of these modes in practical applications are also discussed. Finally, the future vision and developmental directions of HRC are outlined, with an emphasis on the new technologies and theories needed to overcome existing challenges in the era of advanced human-robot collaboration. These efforts aim to propel the manufacturing system toward a new level of human-centric intelligent manufacturing.
  • GUO Erkuo, LIU Shulong, CHEN Ziyan, QIAO Hua, LIU Deyong, CHEN Ming
    Journal of Mechanical Engineering. 2025, 61(9): 335-349. https://doi.org/10.3901/JME.2025.09.335
    Gear is the key basic part of many equipment and its processing technology is of great significance to improve the performance of equipment in various industries. Power skiving is an emerging gear manufacturing method, with the advantages of high efficiency, high precision and green dry cutting, has become the preferred process for complex precision gear machining on new energy and oil-fueled automotive transmission devices, robot reducers, and planetary gear transmissions. Based on the gear geometry theory of power skiving, the difference between the theory of crossed shaft gear with a pair of gear meshing and the theory of gear conjugated surface with two degrees of freedom is expounded, and the design principles and methods of several typical tools are reviewed. The influence of cutting mechanism and processing parameters on tool life and machining accuracy of gear surface is analyzed. The state of the art and existing problems of gear skiving are pointed out, and the research thoughts on gear skiving are put forward in this review.
  • LIU Tingyu, WENG Chenyi, WANG Baicun, ZHENG Pai, ZHAO Qiangqiang, WANG Haoqi, DONG Yuanfa, ZHUANG Cunbo, LENG Jiewu, XIANG Feng, CHEN Chengjun, ZHOU Xiaozhou, LI Xingyu, JIAO Lei, WANG Xiaoyu, NI Zhonghua
    Journal of Mechanical Engineering. 2025, 61(15): 57-81. https://doi.org/10.3901/JME.2025.15.057
    With the continuous deep integration of new generation information technology and manufacturing technology, the human-centric smart manufacturing paradigm is reshaping traditional industrial production models. Human activity recognition technology, as a key enabling technology for implementing human-oriented smart manufacturing, primarily focuses on intelligent recognition and understanding of human activity semantics, which shows broad application prospects. A systematic exploration of the current development status, key challenges, and application prospects of human activity recognition technology in industrial scenarios helps promote theoretical development and innovative practices of human-oriented smart manufacturing. First, based on the developmental trajectory of human activity recognition technology, this study deeply analyzes the evolution process of core technologies such as human perception, activity modeling, and activity recognition, laying the technical foundation for industrial applications of human activity recognition technology; second, focusing on the special requirements of industrial scenarios, it emphasizes research on key technologies including robust multi-modal perception systems, multi-scale activity understanding frameworks, human-machine collaboration with integrated intention understanding, and optimized deployment in industrial scenarios; on this basis, it systematically analyzes and evaluates the quality of human activity datasets in industrial scenarios, and highlights the practical progress of human activity recognition technology in typical application scenarios such as production safety control, production scheduling optimization, process improvement, and activity enhancement; finally, combined with emerging technologies such as spatial intelligence, physiological-cognitive integration, and multi-modal large language models, it envisions future development directions for human activity recognition technology in industrial settings.
  • ZHANG Pengfei, AN Chenhui, LI Wenjun, FENG Kai
    Journal of Mechanical Engineering. 2025, 61(9): 314-334. https://doi.org/10.3901/JME.2025.09.314
    The ground will significantly affect the aerodynamic characteristics of high-speed objects near the road. The ground effect simulation technology is a crucial method to investigate the aerodynamic characteristics of aircraft in the takeoff and landing process and high-speed vehicles. It is also a main bottleneck in aerodynamic research. In order to study the aerodynamic characteristics of aircraft flying near the road or taking off and landing and the flow field distribution under the high-speed vehicle on the road surface, scholars have carried out research on the simulation mechanism of ground effect and its platform design. A review on the challenges and development directions of ground effect technology, simulation method, and simulation platform design is covered. Its core ground effect simulation technology is emphasized in the review, which are the boundary layer control method, non-contact positive-negative pressure adsorption system, and moving belt reduction under aerodynamic load, respectively. Moreover, the subsystems and design methods of the proposed ground effect simulation platform are also summarized and analyzed. In addition, the development trends and challenges of ground effect simulation technology are analyzed and prospected to provide reference and comparison for scholars in aerodynamics, vehicle engineering, and related fields.
  • LI Ruizhi, CHEN Yuemin, YAN Jihong
    Journal of Mechanical Engineering. 2025, 61(7): 269-283. https://doi.org/10.3901/JME.2025.07.269
    Industrial robots are significant equipment for intelligent manufacturing, it is an essential trend for industrial robots to improve their perception and decision-making capability. As the joint stiffness of industrial robots is weak which results in poor dynamic performance, there is deviation between the actual trajectory and the desired trajectory during the working process, and it is generally necessary for the operator to use a teach pendant to debug the robot for a long time according to the actual running trajectory. In order to improve the trajectory accuracy and intelligent decision-making ability of industrial robots, this paper proposes a digital twin model construction method for industrial robots oriented to trajectory dynamic perception and autonomous decision-making, designs a digital twin framework for industrial robots with the ability of trajectory interaction between the real and the virtual, which ensures the dynamic perception and real-time mapping of the twin model on the trajectory of the physical entity by fusing the multi-origin heterogeneous in the process of the robot's operation. A method for evaluating the accuracy of industrial robot trajectory based on the trajectory error tolerance range threshold is proposed, and a polynomial function-based short-time evolution prediction strategy for the end trajectory is established by combining the robot twin model and trajectory error model, which implements an autonomous decision-making process to judge the deviation of the robot trajectory by the digital twin model when the trajectory of the physical robot is about to deviate from the desired trajectory. According to the decision result, a new trajectory is intelligently planned and the robot entity is controlled to execute. Finally, the effectiveness of the method is verified on the UR5 robot, which implements the evolutionary prediction-based autonomous decision-making control of the end trajectory, and improves the level of intelligence and robustness of the trajectory control of industrial robots.
  • ZHANG Yuxuan, WANG Manxin, WANG Minghao, FANG Mingfeng, FENG Hutian
    Journal of Mechanical Engineering. 2025, 61(7): 315-324. https://doi.org/10.3901/JME.2025.07.315
    A dynamic modeling and performance evaluation method for 3-RRS parallel mechanism is studied. The inverse displacement, velocity, acceleration and dynamic models of the mechanism are established, and the correctness of the dynamic model is verified through Solidworks motion. The mapping matrix of the driving moment and the acceleration of the mechanism in generalized coordinates is established, the translation and rotation dynamics performance evaluation index of the mechanism are proposed based on the matrix singular value theory considering the motion characteristics of one translational and two rotational of the mechanism, and the “local” dynamic performance evaluation indexes of the mechanism that can replace the global dynamic performance and improve computing efficiency are constructed. The variation of the global and “local” dynamic performance with the design parameters of the mechanism and the correlation between the two are studied, and the rationality of using the “local” performance to characterize global performance is verified.
  • PENG Fei, ZHANG Yanbin, CUI Xin, LIU Mingzheng, LIANG Xiaoliang, XU Peiming, ZHOU Zongming, LI Changhe
    Journal of Mechanical Engineering. 2025, 61(13): 327-359. https://doi.org/10.3901/JME.2025.13.327
    The surface topography and roughness of workpieces are critical metrics in grinding processes, with accurate prediction considered essential for advancing intelligent manufacturing. The generation of workpiece surfaces during grinding is recognized as a complex, stochastic process, and the accuracy of existing physics-based predictive models is deemed insufficient. A comprehensive review of predictive models and methodologies for workpiece surface topography is presented, with emphasis placed on geometric and kinematic aspects of grinding. Six geometric modeling approaches for abrasive grains, including the random plane method, are summarized, and the influence of abrasive grain parameters on model fidelity is examined. Mathematical models for the random distribution of abrasive grain positions and orientations on grinding wheel surfaces are reviewed, and the effects of model parameters on features such as protrusion height are analyzed. Methods for the fabrication and conditioning of grinding wheels with controlled abrasive grain arrangements are also discussed. Kinematic models of abrasive grains for various grinding processes, including plane and ultrasonic-assisted grinding, are analyzed. The interaction mechanisms between abrasive grains and the workpiece surface under different conditions are explored, and predictive models for surface roughness are generalized based on dynamic abrasive grain models. Finally, prediction errors of existing roughness models are statistically analyzed, with error ranges identified from 4.47% to 37.65%, and an average error of 11.59% determined. New perspectives for improving the prediction of grinding surface topography and roughness are proposed, offering references for the development of intelligent predictive methods integrating grinding mechanisms with data analysis.
  • XIAO Junyi, HE Pengfei, XUE Lin, SUN Chuan, LIANG Xiubing, CHENG Jiangbo
    Journal of Mechanical Engineering. 2025, 61(10): 1-18. https://doi.org/10.3901/JME.2025.10.001
    Urgent thermal protection needs exist for the new generation of aerospace equipment, and there is an urgent need to develop ultra-high temperature ceramics with excellent thermodynamic, oxidation, and ablation resistance properties. Among them, the carbide ultra-high temperature ceramic system, which has the most outstanding thermal properties, has shortcomings in mechanics and oxidation resistance. Starting from the structure and properties of carbide ultra-high temperature ceramics, this review summarizes the enhancement effects of strengthening-toughening designs, including toughening phase introduction and microstructural bionization, on the mechanical properties. The entropy-enhancing research to modulate its structure and properties is introduced, covering cationic solid solution, anionic modification, and high-entropy design. The main construction methods of carbide ultra-high temperature ceramic thermal protective coatings are sorted out, and the oxidation and ablation resistance properties and mechanisms of the resulting coatings are summarized. Finally, the main development directions of carbide ultra-high temperature ceramics are outlined in terms of material computational design, synergistic enhancement by strengthening-toughening and entropy-enhancing, ablation property and mechanism, and preparation of large-size components and coatings.
  • GAO Han, PU Qiran, ZHAO Yongsheng, ZHANG Maolin, WU Zijian, CHENG Baoping, WANG Baicun
    Journal of Mechanical Engineering. 2025, 61(15): 105-120. https://doi.org/10.3901/JME.2025.15.105
    Non-invasive brain-computer interface(BCI) technology, as an emerging human-computer interaction method, has demonstrated broad application prospects in the field of robot control. This study firstly outlines the background and importance of its development, and deeply discusses the physiological basis of brain electrical activity, clarifying how electroencephalography(EEG) has become a common measurement tool for BCI systems due to its non-invasiveness and convenience. Subsequently, this study analyzes the advantages and disadvantages of typical EEG paradigms and applicable scenarios-including active ones such as motor imagery, reactive ones such as steady-state visual evoked potential(SSVEP), event-related potential P300, and hybrid paradigms that combine the advantages of multiple paradigms. hybrid paradigms that combine the advantages of multiple paradigms, showing how these paradigms can realize complex and efficient robot control tasks. In addition, this study systematically introduces the key steps from EEG signal acquisition to preprocessing and pattern recognition, emphasizes the role of deep learning in improving decoding accuracy, and also points out its challenges, such as high data volume requirements and poor model interpretability. Finally, this study summarizes the development trends and research challenges of BCI technology, and proposes directions to promote the further development of non-invasive BCI technology in practical robot control applications. In summary, this study not only provides an exploration of the application of non-invasive BCI technology in robot control, but also emphasizes the transformative impact that this technology may bring in the future, providing reference and inspiration for subsequent research.
  • MAJun, GUORong-yu, XUHai-jun, WANGYu-pei, YINChao
    Manufacturing Automation. 2025, 47(6): 144-153. https://doi.org/10.3969/j.issn.1009-0134.2025.06.018

    This paper addresses the challenge of inadequate timeliness and accuracy in processing multi-source heterogeneous data within special equipment assembly workshops, which tends to hinder real-time transparent management and control during the assembly manufacturing process of specialized equipment. To tackle this, a method for fusing multi-source heterogeneous data in these workshops is proposed with the approach based on an analysis of the composition and characteristics of operational data in these workshops, and the benefits of Multi-Agent technology is applied to construct a framework for data fusion. The research on the methods involved in data layer fusion and feature layer fusion is also conducted. The feasibility and effectiveness of the proposed method are confirmed through simulation examples, thereby providing reliable, timely, and accurate data support for the intelligent operation and control of special equipment assembly workshops.

  • CHEN Yanlin, DENG Xiaoheng, ZHANG Xianmin, HUANG Yanjiang
    Journal of Mechanical Engineering. 2025, 61(19): 1-17. https://doi.org/10.3901/JME.2025.19.001
    Cable-driven robots have attracted significant attention from researchers due to their advantages of low inertia, light weight, and extensive operational range. However, the inherent flexibility of cables and their unidirectional force transmission characteristics pose challenges for precise control. Achieving efficient and accurate motion control requires in-depth research on cable tension distribution, robot dynamics, and control strategies. This research reviews the research progress in the field of cable-driven robots. Firstly, it focuses on tension computation and optimization methods, including null-space method, geometric method, and least-squares method, comparing their advantages, disadvantages, and applicable scenarios. Secondly, it summarizes advancements in dynamic modeling approaches, such as the Lagrange method, Newton-Euler method, and the principle of virtual work, evaluating their strengths and weaknesses in modeling the dynamics of cable-driven continuum robots. Thirdly, it reviews the progress in control strategies for cable-driven robots, comparing model-based and model-free control approaches. Finally, the current state of research is summarized, and future development trends in cable-driven robots are discussed.
  • XIAO Hong, WANG Yang, LIU Xiubo, CUI Xuhao, ZHANG Zhihai, JIN Feng
    Journal of Mechanical Engineering. 2025, 61(10): 191-214. https://doi.org/10.3901/JME.2025.10.191
    A systematic review is conducted on the detection principles of rail corrugation, with advantages, limitations, and applicable scope summarized. Detection methods based on different principles are elucidated, and an overview of common static and dynamic detection devices for corrugation is provided, along with research progress on next-generation detection and monitoring devices. Research prospects for corrugation detection are discussed. Detection principles for rail corrugation are categorized into five types: chord measurement method, inertial reference method, signal reconstruction method, machine vision method, and time-series modeling method. Inherent drawbacks, such as non-unit transfer function and severe amplitude oscillation for shorter wavelengths, are associated with the chord measurement method. Corrugation can be measured effectively using a combination of chord models. The inertial reference method, based on inertia, can be installed at multiple positions, such as axle boxes, frames, and the car body. At low speeds, inertial sensor responses diminish, while noise and trend components gradually dominate. Digital signal processing techniques are used by the signal reconstruction method to decompose data from sources like axle box acceleration, frame acceleration, wheel-rail noise, and in-car noise, extracting valuable information about corrugation. Rail images are perceived, understood, and interpreted by computers using the machine vision method, which is based on image processing and pattern recognition technologies. This method mainly comprises three approaches: image processing-based, laser camera-based, and 3D point cloud reconstruction-based methods for corrugation measurement. Corrugation recognition is transformed into classification or regression problems by the time-series modeling method. Through machine learning and deep learning techniques, mapping relationships between corrugation and responses like vibration and noise are established, achieving corrugation detection. Detection and monitoring devices for rail corrugation are advancing towards intelligent, integrated, and portable measurement solutions.
  • ZHOULi-heng, DONGYan, WANGWei, SONGJian-lin
    Manufacturing Automation. 2025, 47(4): 99-105. https://doi.org/10.3969/j.issn.1009-0134.2025.04.012

    Aiming at the mechanical resonance problem in the dual inertia system, a fuzzy sliding mode control method based on unknown input observer is proposed in this paper. This method mainly includes two parts : the unknown input observer and the fuzzy sliding mode controller. The observer part is designed based on the principle of invariant manifold to observe and compensate the transmitted torque. On this basis, the sliding mode controller is designed to ensure the tracking accuracy of the output signal. In order to eliminate the chattering problem of the traditional sliding mode control itself, a combination of fuzzy control and sliding mode control is proposed at the controller part, which greatly improves the dynamic responsive performance of the system. Finally, the effectiveness of the proposed method is verified by simulation.

  • ZHU Dahu, WANG Shengzhe, XU Ziyan, WANG Yidan, HUA Lin
    Journal of Mechanical Engineering. 2025, 61(11): 1-22. https://doi.org/10.3901/JME.2025.11.001
    To address the significant demand for efficient, high-quality repair and machining of surface defects of complex components in high-end equipment manufacturing fields such as transportation, aerospace, energy and defense, the research progress in recent years on robotic repair and machining technology is reviewed. This research systematically analyzes the relevant literature published at domestic and international level around the key technologies of defect visual measurement, path decision planning, and machining quality control involved in robotic repair. It also describes the engineering applications of robotic repair by taking automotive body, high-speed rail body and turbine blade as examples. Finally, the future research directions of this field are envisioned from the aspects of multi-robot collaboration, online information interaction, dynamic performance monitoring, and hybrid machining process.
  • ZHANGXiao-jun, ZHANGZhen-jiang, XIEYan-jun, HUANGZhi-xin
    Manufacturing Automation. 2025, 47(7): 156-164. https://doi.org/10.3969/j.issn.1009-0134.2025.07.018

    Heat exchangers play a crucial role in improving the energy efficiency of industrial processes, reducing fuel consumption, and decreasing greenhouse gas emissions. This paper addresses the innovative design problem of heat exchangers with numerous parameters, variable structures and complex medium flow characteristics by proposing a generative design method for spiral tube heat exchangers. Firstly, it analyzes the design principles, the structural advantages, and the performance characteristics of spiral tube heat exchangers, introduces the application process of the generative design method, the design optimization logic, and the automated parametric model generation method. Then, through computational fluid dynamics simulation, it evaluates the thermal transfer efficiency and fluid dynamics performance advantages of the spiral tube heat exchangers. Finally, through structural mechanics simulation, it assesses the risk resistance performance advantages of the spiral tube structure under various operating conditions. The proposed generative design method achieves rapid optimization iteration of design solutions and rapid generation of heat exchanger models, providing the possibility for rapid exploration and design of high-performance spiral tube heat exchangers.

  • LI Jing, XU Tianhao, LUO Ming
    Journal of Mechanical Engineering. 2025, 61(9): 23-45. https://doi.org/10.3901/JME.2025.09.023
    The high thrust-to-weight ratio of aero-engine imposes higher requirements on the anti-fatigue manufacturing of aero-engine compressor blades. As an important method of blade material reduction manufacturing, cutting processing directly affects the surface integrity of the blade when ensuring the geometric accuracy of the blade. Extensive studies have shown that blade surface integrity is closely related to its fatigue performance. At present, the primary blade metal materials are lightweight and high-strength titanium alloys and superalloys. Since titanium alloys and superalloys are typical thermo-mechanical sensitive materials, and there is a very complex force-heat energy field in the cutting process, the surface integrity of blades is significantly affected. Therefore, to explore the future development of anti-fatigue cutting technology of aero-engine compressor blade, this study begins by summarizing the development of blade surface and the underlying causes of fatigue failures during the cutting process. Secondly, the domestic and abroad research status of anti-fatigue cutting technology of aero-engine blades for non-bionic and bionic surface blades is investigated and sorted out. Finally, the problems existing in anti-fatigue cutting of blades are summarized, and the future development trend of anti-fatigue cutting research of aero-engine blades is prospected. This study provides a theoretical reference for the machining of aero-engine blades for anti-fatigue performance optimization.
  • LIU Fuwen, LI Qingye, ZONG Chaoyong, ZHANG Yanfeng, SONG Xueguan
    Journal of Mechanical Engineering. 2025, 61(8): 331-343. https://doi.org/10.3901/JME.2025.08.331
    The peristaltic pump is a typical device for the application of peristaltic transport mode,which is widely used in various industries. The peristaltic pump will produce flow pulsation in operation, resulting in unstable output flow, and to improve the pulsation of the peristaltic pump, a comprehensive study of its flow characteristics is required.The peristaltic pump problem is an inherently multi-physics field problem with strong coupling between the hose and the fluid being pumped.Using a combination of experimental and numerical simulations to study the peristaltic pump, the flow-solid interaction(FSI) model of the peristaltic pump is established, the working cycle of the peristaltic pump is simulated, and the simulation results are compared with the experimental results to verify the reliability of the numerical model.The pressure and velocity of the fluid inside the hose and the flow rate at the outlet during the working cycle of the peristaltic pump were obtained through fluid-structure interaction analysis, and the causes of the flow pulsation were analyzed and studied.It focused on the effect of the pressure block diameter, roller diameter, hose inner diameter and other factors on the peristaltic pump flow and flow pulsation.
  • FU Guoyu, LI Hao, WU Weizhou, LI Shipeng, ZHAO Qing, QIN Xuda
    Journal of Mechanical Engineering. 2025, 61(7): 144-155. https://doi.org/10.3901/JME.2025.07.144
    Carbon fibre reinforced polymer (CFRP) composites are widely used in aerospace, aviation, transportation, and civil industries due to their excellent mechanical properties and lightweight characteristics. However, the layered structure and anisotropic nature of CFRP lead to defects such as delamination, burrs, and tearing during drilling, which severely affect joint quality and structural integrity. This study developed an innovative multi-scale machining modelling method that integrates macroscopic, mesoscopic, and microscopic material models into a unified finite element simulation framework. The mechanical behaviour and defect formation mechanisms of CFRP during the drilling process are systematically investigated using Abaqus/Explicit software to simulate the drilling process of CFRP laminates in detail, revealing the stress distribution and damage evolution under different fibre orientations. The simulation results show that at a 0° fibre orientation, the drilling stress is concentrated in the cutting zone, resulting in minor damage and relatively smooth surfaces. Conversely, at a 90° fibre orientation, the stress propagated along the fibres, causing severe delamination and fibre pull-out, leading to rough and irregular surfaces. These findings are validated through scanning electron microscope (SEM) observations and surface roughness measurements, with experimental results showing high consistency with the simulation data. Further analysis indicated that optimizing drilling parameters and fibre orientation could significantly reduce machining defects and improve the surface quality of CFRP holes. This study not only provides a theoretical basis for understanding the stress distribution and damage evolution in CFRP drilling but also offers practical guidance for optimizing CFRP machining processes. The application of the multi-scale modelling method allows effective prediction and control of defects during machining, enhancing the machining quality and service life of CFRP structural components.
  • HAO Jingbin, DU Qin, NIU Qingwei, FU Tianchi, LIU Hao, YANG Haifeng, LIU Xinhua
    Journal of Mechanical Engineering. 2025, 61(10): 164-177. https://doi.org/10.3901/JME.2025.10.164
    With the improvement of the surface performance requirements of key components in industrial machinery and equipment in extreme environments, Ni-WC functionally graded material(FGM) shows more extensive application potential in improving the surface performance of key components. In this study, Ni-WC gradient composite coatings are prepared on H13 steel substrate by Ultrasonic-assisted laser cladding(UALC). By controlling the mixing ratio of WC particles and Ni60 powder, three coatings with different WC contents (WC15, WC25, WC35) are successfully constructed. The introduction of ultrasonic vibration significantly optimizes the microstructure of the coating, reduces internal defects such as cracks and pores, and improves the compactness and uniformity of the coating. The results show that gradient design and ultrasonic assistance can effectively reduce the internal cracks and pores of the coating and improve the forming quality of the coating. Ultrasonic assisted promotes material exchange between layers, reduces stress concentration and performance differences; the hardness, wear resistance and impact resistance of the gradient coating assisted by ultrasonic are improved. Compared with the traditional multi-layer single WC25 coating, the hardness is increased by about 10%, the wear rate is reduced by 55.56%, and the impact absorption work is increased by 18.7%. The ultrasonic gradient coating exhibits the best impact toughness, and the fracture analysis shows that it has more dimples. The research results confirm the effectiveness of UALC technology in improving the performance of gradient coatings, and provide a new technical approach for surface strengthening of key mechanical components.
  • LI Kexin, REN Yinghui, LI Wei, HUANG Xiangming, CHEN Genyu
    Journal of Mechanical Engineering. 2025, 61(13): 360-385. https://doi.org/10.3901/JME.2025.13.360
    New principles and methods of multi-field assisted micro-machining have emerged to achieve performance-geometry-integrated manufacturing for micro-structures or functional surfaces. However, the synergistic mechanism between the creation of surface integrity under energy fields coupling is still well understood, which makes it difficult to provide precise guidance for its industrial application. This study focuses on the field-assisted micro-grinding composite processing technology. Based on the analysis of the existing technical bottleneck of micro-structure machining under size effect, the synergistic mechanism of electrochemical, laser, ultrasonic and other energy fields in improving material machinability and improving processing efficiency and quality is discussed. Taking typical field-assisted micro-griding technologies as examples, whose process principle, application characteristics and existing challenges are reviewed. It also presents future work in the areas of field-assisted technology innovation and equipment development. The aim is to provide theoretical guidance and technical support to the academic and industrial communities.
  • LIU Wei, CHENG Wangjun, YUAN Shijian
    Journal of Mechanical Engineering. 2025, 61(14): 1-19. https://doi.org/10.3901/JME.2025.14.001
    Aerospace vehicles place higher demands on the manufacturing process and service for traditional high-strength aluminum alloy thin-walled components in terms of new concept, long life and reliability. The implementation of high-performance forming methods currently shows an urgent problem that needs to be solved for such complex components. First, the huge challenges were analyzed for the overall forming of high-strength aluminum alloy thin-walled components. Based on the discovery of the dual enhancement effect of aluminum alloys at cryogenic temperatures, the proposal background is summarized for the cryogenic forming technology. Then, comprehensive analyses on the dual enhancement effect and micro deformation mechanism were conducted for aluminum alloys at cryogenic temperatures by domestic and foreign scholars in recent years. Also, the in-situ testing method for macro and micro cryogenic deformations, cryogenic forming process and key technology, cryogenic forming equipment and typical applications were studied. Finally, the future development was discussed for the cryogenic forming of aluminum alloys. These researches can provide a new approach for the manufacture of aluminum alloy complex integral-curved components relating to aerospace vehicles, electric vehicles and new energy storage and transportation equipment.
  • LINGFeng, ZHANGQiu-ju, SUJia-zhi, SHIRu-jing, SUNYi-lin
    Manufacturing Automation. 2025, 47(8): 170-177. https://doi.org/10.3969/j.issn.1009-0134.2025.08.019

    To solve the problems of small molding size and low printing efficiency of traditional desktop-level single-nozzle FDM 3D printer, a medium-sized FDM multi-nozzles collaborative 3D printer is designed and built. The printer adopts a Cartesian (XYZ) structure and is equipped with three side-by-side composite printing nozzles, and the materials can be selectively extruded according to the demand. The control system is divided into three parts according to the functions: main motion control module,embedded auxiliary measurement and control module and upper computer software module,while the software and hardware of these three parts are developed.Two printing modes of multi-nozzles synchronous forming and multi-nozzles stackable co-filling are designed and the corresponding path planning algorithms are proposed.After printing verification, compared with single-nozzle printing, the synchronous forming efficiency of the composite multi-nozzles printer is increased by 3 times, whereas the stackable co-filling printing time is reduced by 41%. The printing efficiency is significantly improved under the premise of ensuring the printing quality.

  • ZHAOYang, WANGZhong-ren, ZHOUShu-ming, LYUQing-hai, HEWei-guo
    Manufacturing Automation. 2025, 47(7): 23-31. https://doi.org/10.3969/j.issn.1009-0134.2025.07.004

    Detection on the surface defect of Pouch Cells is a key procedure of the production process. Aiming at the problems of low detection accuracy and difficult imaging of large-sized batteries in the existing detection methods, a detection method based on photometric stereo imaging and deep learning was proposed. Firstly, a Multi-Source Time-Sharing Exposure Imaging System (MSTIS) was established by combining photometric stereo and line scan camera imaging technology. After obtaining the surface images of batteries under different light sources through time-sharing exposure, photometric stereo calculation was conducted to obtain the curvature map with 3D information. Then, to solve the problem of missed detection of minor target and multi-scale defects, the YOLOv8 algorithm was improved. An edge information enhancement module (EIEM) was developed using a dual-channel convolution structure, which incorporated Sobel convolution and conventional convolution to improve feature edge extraction capabilities. The semantic and detail information fusion method (SDI) was integrated with the bidirectional feature pyramid module to boost the recognition accuracy of tiny defects. A lightweight shared convolution detection head was also implemented to reduce the algorithm's computational load.The experimental results show that the average detection accuracy of this method reaches 94.2% and the detection speed reaches 116 FPS, which can effectively detect the surface defects of pouch cells.

  • MAO Yangyang, DENG Haipeng, WANG Bingchuan, WANG Yong
    Journal of Mechanical Engineering. 2025, 61(16): 180-203. https://doi.org/10.3901/JME.2025.16.180
    As a representative of innovative energy storage devices, lithium-ion batteries have been widely used due to their excellent performance and environmentally friendly properties. However, the long charging time caused by slow charging and the degradation caused by fast charging remain critical issues that hinder the further promotion and development of lithium-ion batteries. To this end, the design of the fast charging strategies of lithium-ion batteries has become a hot research topic recently. To summarize the research progress, a systematic review of current research on this topic is presented from three aspects: formulation of the charging problem, establishment of battery models, and design of charging methods, all core elements in the fast charging strategy design. First, the research background of the fast charging strategy design is introduced. Specifically, how to set the optimization objectives, constraints, and design variables of the design problem is investigated. Second, the internal mechanisms of lithium-ion batteries and some commonly used battery models are briefly described, and the modeling methods that incorporate machine learning are also summarized. Additionally, various existing charging methods are especially analyzed and classified based on their characteristics. Moreover, based on the current research status, some future directions are given, aiming to offer researchers a valuable opportunity to design more efficient and user-friendly fast charging strategies.
  • HEShun-feng, ZHUMing-chao, LIZhong-can, ZHOUYu-fei, CUIJing-kai
    Manufacturing Automation. 2025, 47(5): 26-38. https://doi.org/10.3969/j.issn.1009-0134.2025.05.004

    Accurate force/position control in the presence of modeling uncertainty in robots is a challenging task. This article is based on improved integral sliding mode control for hybrid visual & force control. To perform visual servoing, an optimized visual feature is adopted to avoid the ill-condition visual Jacobian matrix. An improved super-twisting algorithm is proposed based on time delay estimation for integral sliding mode control, and an improved sliding surface and convergence law is used for the positive definite part of integral sliding mode control. Correspondingly, visual control method and force control method are proposed to apply to the hybrid visual & force control framework. To avoid the impact of noise from the force control part on the control output, a visual admittance framework is used for hybrid control. To optimize the solidification impedance characteristics caused by fixed admittance parameters, a fuzzy adaptive admittance framework is proposed to inherit the advantages of admittance while adaptively adjusting parameters in real-time. Finally, a 6-degree-of-freedom deviation model is used for simulation to verify that the proposed scheme can accurately track visual trajectories and expected forces under relatively small chatting. The performance of the three with different focuses is compared based on direct visual perception hybrid control, visual admittance control framework, and fuzzy adaptive admittance framework. Under the deviation model, the proposed i-CISMC algorithm is validated by surface force tracking to have better tracking accuracy while ensuring smaller control chattering; the proposed algorithm is combined with the fuzzy adaptive admittance framework, and the results of tracking under noise have proved that the framework inherites the suppleness of the admittance framework to the disturbance of the force loop, and at the same time, can adaptively change the parameters of the admittance to obtain better tracking speed and tracking accuracy.

  • DUJia-zhen, DAIJun, ZHANGTie, TAOZhi-hao
    Manufacturing Automation. 2025, 47(9): 75-82. https://doi.org/10.3969/j.issn.1009-0134.2025.09.010

    To ensure the safety and stability of the power transmission systems and achieve comprehensive inspection and maintenance of newly constructed power transmission towers, this paper proposes a centrally symmetric quadrupedal humanoid climbing robot designed for existing foot pegs used by maintenance workers to climb towers. Each limb is configured with 3-1-2 arrangement. At the end of each limb, a large-tolerance, semi-enclosed hook-type gripping tool is designed specifically for the foot pegs. This tool features high tolerance, eliminating the need for precise end-effector positioning and enabling rapid engagement with the foot pegs. Humanoid climbing gait planning method is developed, facilitating the robot's full-range climbing of the power transmission tower by quickly hooking and gripping the foot pegs using the hook-type tool. Targeting a 40-meter-high self-supporting transmission tower, the robot's full-range climbing dynamics model and simulations were completed. Simulation results demonstrate that the proposed robot configuration can achieve humanoid full-range climbing of the tower, with a climbing time from the base to the top of less than 30 minutes, matching the efficiency of maintenance personnel. This provides a feasible solution for robotic maintenance applications in power transmission towers.