六排滚子转盘轴承是千吨级全地面起重机的关键部件,主机对该转盘轴承的可靠性要求极高。转盘轴承的合理设计和正确选型是建立在对其进行系统的力学分析的基础之上的。利用转盘轴承在承受联合载荷时的变形协调条件和受力平衡条件,建立千吨级全地面起重机用六排滚子转盘轴承的力学模型,通过与有限元模型计算结果的比较,验证所建立的力学模型的正确性。结果表明:转盘轴承上部两排滚子的载荷显著大于下部两排滚子的载荷。随着转盘轴承轴向游隙的增大,转盘轴承内部承担外部载荷的滚子数量逐渐减少,受载最大的滚子载荷也随之逐渐增大,这一趋势在游隙增大的初期更加明显。在转盘轴承的轴向游隙从0 mm增大到0.28 mm的过程中,转盘轴承的承载能力安全系数先是随之快速下降,然后再缓慢下降。当轴向游隙为0 mm时转盘轴承的安全系数是2.66;然而,当轴向游隙增加到0.28 mm时,转盘轴承的安全系数下降了42%。
Six-row roller slewing bearing is the key component of kiloton class whole ground crane, the host machine has very high reliability requirements for this slewing bearing. Reasonable design and correct selection of slewing bearing are established on the basis of systemic mechanics analysis of it. By using the deformation coordination condition and force equilibrium condition as the slewing bearing undertaking combined loads, the mechanics model of six-row roller slewing bearing used in kiloton class whole ground crane is established, and the correctness of the established mechanics model is verified by comparing its results with the calculated results of finite element model. The results show that: the loads of the two upper row of rollers in the bearing are significantly greater than that of the two lower row of rollers. With the increase of axial clearance of slewing bearing, the number of rollers undertaking the external load decreases gradually inside the slewing bearing, the load of the heaviest loaded rollers increases correspondingly, this trend is more distinct during the early stage of clearance increase. During the process of the axial clearance increase of the slewing bearing from 0 mm to 0.28 mm, the carrying capacity safety factor of the slewing bearing decreases quickly first, then decreases slowly. The safety factor of the slewing bearing is 2.66 when the axial clearance is 0 mm, however, as the axial clearance increases to 0.28 mm, the safety factor of the slewing bearing decreases by 42 percent.
[1] ZUPAN S,PREBIL I. Carrying angle and carrying capacity of a large single row ball bearing as a function of geometry parameters of the rolling contact and the supporting structure stiffness[J]. Mechanism and Machine Theory,2001,36:1087-1103.
[2] SMOLNICKI T,RUSINSKI E. Superelement-based modeling of load distribution in large-size slewing bearings[J]. Journal of Mechanical Design,2007,129(4): 459-463.
[3] POTO?NIK R,G?NCZ P,FLA?KER J,et al. Fatigue life of double row slewing ball bearing with irregular geometry[J]. Procedia Engineering,2010,2(1): 1877-1886.
[4] 李云峰. 风电转盘轴承设计参数对承载能力的影响[J]. 轴承,2011(12):7-11. LI Yunfeng. Influence of design parameters on carrying capacity of slewing bearings used in wind turbine[J]. Bearing,2011(12):7-11.
[5] 高学海,黄筱调,王华,等. 双排四点接触球转盘轴承滚道压力分布[J]. 南京工业大学学报, 2011, 33(1):80-83. GAO Xuehai,HUANG Xiaodiao,WANG Hua,et al. Distribution of loads in a double row four-point-contact ball slewing bearing[J]. Journal of Nanjing University of Technology,2011,33(1):80-83.
[6] CHEN Guanci,JIA Ping,HE Jianqiang. Effects of geometric parameters on static load capacity of a double-row four-point contact ball bearing[J]. Journal of Mechanical Science and Technology,2013,27:1053-1061.
[7] 王燕霜,袁倩倩,曹佳伟,等. 特大型双排四点接触球轴承承载能力的研究[J]. 机械工程学报,2014,50(9):65-70. WANG Yanshuang,YUAN Qianqian,CAO Jiawei,et al. Research on static load-carrying capacity of large size double row four-point contact ball bearings[J]. Journal of Mechanical Engineering,2014,50(9):65-70.
[8] G?NCZ P,DROBNE M,GLODE? S. Computational model for determination of dynamic load capacity of large three-row roller slewing bearings[J]. Engineering Failure Analysis,2013,32:44-53.
[9] 于春来,刘洪海,郭云飞. 三排圆柱滚子转盘轴承寿命计算[J]. 轴承,2011(8):7-8. YU Chunlai,LIU Honghai,GUO Yunfei. Life calculation of three-row cylinder roller slewing bearings[J]. Bearing,2011(8):7-8.
[10] HARRIS T A. Rolling bearing analysis [M]. 4th ed. New York:John Wiley & Sons,Inc.,2001.
[11] 沈伟毅,史锡光,苏立樾,等. 42CrMo钢制转盘轴承许用接触应力的试验研究[J]. 轴承,2009(2):34-36. SHEN Weiyi,SHI Xiguang,SU Liyue,et al. Experimental research on allowable contact stress of slewing bearing made by 42CrMo steel[J]. Bearing,2009(2):34-36.