2020年, 第29卷, 第1期 
刊出日期:2020-03-28
  

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  • 吕宗亮, 韩振宇, 朱栋, 黄体方, 黄永宪
    中国焊接. 2020, 29(1): 1-7. https://doi.org/10.12073/j.cw.20191124009
    摘要 ( ) PDF全文 ( )   可视化   收藏
    Hook defect is one of the trickiest issues for friction stir lap welding, which remains to be resolved. In this study, a designed pin with an enlarged-end was proposed to control the interfacial hook defect by optimizing its morphology orientation. The insert aduncous structure at the advancing side is dissected by multilayer metallographic observation, which is the main character to terminate the inner-ward extension of the hook. The application of this tool was verified practical with a varied plunge depth of pin into the lower plate from 0.1 mm to 1.6 mm. The angle of the hook was small and terminated at the insert-structure or oriented toward the material convergence region. No joint fractured along the hook line and the highest joint efficiency reached 86% of the parent 6082-T4 aluminum alloy.
  • 中国焊接. 2020, 29(1): 8-16. https://doi.org/10.12073/j.cw.20200107001
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    The present work investigates the effect of filler metals and heat input on weld bead geometry and mechanical properties of alloy 316 welded by using GTAW. ER309L, ER316L and ERNiCrMo-3 filler metals, are applied to study their effect on the weldment. Weld defects are examined using radiographic testing. The mechanical properties of welds are evaluated through uniaxial testing, hardness measuring, and bending test. The mechanical properties and cooling rate decrease with increasing heat input. Tensile strength, yield stress and percentage elongation of weldments using three fillers are determined. Best results are obtained using ERNiCrMo-3. Besides, weld nugget area, cooling time and solidification time increases with increasing heat input. Finally, applying bending test on weld samples, cracks, tearing and surface defects are not observed.
  • 韩涛, 谷世伟, 徐良, 张洪杰, 欧阳凯
    中国焊接. 2020, 29(1): 17-25. https://doi.org/10.12073/j.cw.20190811002
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    Keyhole gas tungsten arc welding (K-TIG) of Q345 low alloy steel plates was simulated by using SYSWELD software. The temperature field of the K-TIG welding process was simulated with three different combined heat sources and was compared with the weld profile that was obtained experimentally. The temperature field that was obtained by a combination of a double ellipsoid heat source on the upper half and a three-dimensional Gauss heat source on the lower half was similar to the real situation. The effects of plate thickness, gap and welding speed on the deformation and stress of the K-TIG welded joints were investigated by K-TIG welding numerical simulation. A reduction in the thickness of the weld plates reduced the z-direction deformation and transverse residual stress; an appropriate gap reduced the residual stress and an increase in the welding speed reduced deformation after welding, but did not help to control the residual stress after welding.
  • 房玉超, 杨子酉, 董书雷, 何景山
    中国焊接. 2020, 29(1): 26-36. https://doi.org/10.12073/j.cw.20191013001
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    A three-dimensional heat flux model for deep-penetrating electron beam welding (EBW) is established to mathematically describe the physical heat generation process during interaction between electrons and the dynamic molten pool free surface. Monte Carlo method is used to determine the electron-target interaction, and random distribution of initial electrons, progressive trajectory tracing and electron backscattering models are used to describe the spatial distribution of electrons absorption. The model is verified in preset keyholes and applied in the simulation on electron beam welding process, and the calculated bead shape shows a good consistency with experimental results.
  • 尹燕, 赵超, 路超, 肖梦智, 张瑞华
    中国焊接. 2020, 29(1): 37-44. https://doi.org/10.12073/j.cw.20191111001
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    The growing interest in additive manufacturing of GH4169 alloy was accompanied by the demand on spherical GH4169 powders with high performance. The powder particles were treated by radio frequency plasma with the different feeding rates. The microstructure and morphology, the particle size distribution of as-treated powders were studied by scanning electron microscopy and laser particle size analysis. It was demonstrated that GH4169 powders with extremely fine followability were obtained by radio frequency plasma spheroidization technology. With the same plasma parameters, the spheroidization efficiency of the particles varied with the feeding rates. When the rate of the powder feeding rates was too small, the excessive absorption of the heating by the powders caused vaporization, then the collection decreased. When the feeding rates was too large, the powder particles were insufficiently absorbed, resulting in defects in the powders. The microstructure of the as-treated spherical particles was mainly cell crystals, columnar crystals, and even microcrystals. Under the suitable plasma parameters, the resulting powders haved a slightly increased average particle size, excellent spheroidization, surface smoothness, followability, and bulk ratio.
  • 迟大钊, 刚铁
    中国焊接. 2020, 29(1): 45-49. https://doi.org/10.12073/j.cw.20190724002
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    In order to improve the work efficiency of non-destructive testing (NDT) and the reliability of NDT results, an automatic method to detect defects in the ultrasonic image was researched. According to the characterization of ultrasonic D-scan image, clutter wave suppression and de-noising were presented firstly. Then, the image is processed by binaryzation using KSW 2D entropy based on image segmentation method. The results showed that, the global threshold based segmentation method was somewhat ineffective for D-scan image because of under-segmentation. Especially, when the image is big in size, small targets which are composed by a small amount of pixels are often undetected. Whereas, local threshold based image segmentation method is effective in recognizing small defects because it takes local image character into account.
  • 王立伟, 陈树君, 肖珺, 魏蓬生
    中国焊接. 2020, 29(1): 50-55. https://doi.org/10.12073/j.cw.20190815002
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    The contradiction between manufacturing accuracy and manufacturing efficiency is discussed in this paper. In order to solve this problem, a novel droplet-targeting laser hybrid indirect arc for additive manufacturing technology is proposed in which a couple of wires are melted using the alternating current with interwire indirect arc to achieve high deposition rate. On the other hand, droplets actively target the laser beam and detach from wire tip under the recoil pressure subjected to pulsed laser irradiating at desired position and with controlled mass for a precise bead forming. The process of alternative droplet growing at desired position are mathematically analyzed and then preliminary verified by experiment. By precisely controlling the wire feed speed and current frequency, the melting process at desired position and mass of wire is successfully obtained which is the fundamental for next-step for the droplet actively targeting laser.
  • 孙宏宇, 周琦, 朱军, 时孝东, 孙智鸣
    中国焊接. 2020, 29(1): 56-62. https://doi.org/10.12073/j.cw.20190902002
    摘要 ( ) PDF全文 ( )   可视化   收藏
    The deformation characteristics of a friction stir welded thin sheet aluminum alloy joint were analyzed via numerical simulations. The simulated results were compared with the experimental results obtained for the deformation of actual welded joints. The results revealed that the deformation of the joint was described by an asymmetric distribution with a large deformation region occurring mainly in the advancing side. This asymmetric deformation was mainly caused by the direct mechanical force applied by the welding tool to the workpiece. Furthermore, the deformation characteristics of the fixed points on both sides of the weld revealed that the deformation of the retreating side fluctuated significantly during the welding process. That is, the retreating side exhibited less welding stability than the advancing side. The stress distribution of the welded joint showed that a high stress region was formed at the end of the weld. In addition, the final stress distribution of the welded joint resulted mainly from the shear stress in the x-y direction.