Roll forming technology can obtain better products which have high strength, better performance and high precision and has been widely used in many fields. This paper focuses on research of springback control of ultra high strength steel, and investigate two different roller design. The finite element is built to analysis the distribution of equivalent plastic strain and equivalent stress value, and the springback mechanism of roll forming is expounded and a process methods to improve the springback is proposed. The result from the simulations and experiments show that the springback angle of part is smaller after optimizing the rollers, and the sectional dimension is better as well. The maximum error of springback angle is 1.66%. It shows that the springback angle have been controlled effectively. The simulation results show that the longitudinal strain value of the edge is reduced and tends to be smooth and the optimized process parameters can effectively reduce the redundant deformation and control the springback of the sheet.
HAN Fei
,
NIU Lili
,
WANG Yun
,
YANG Yahui
. Research on Springback Mechanism and Control of Ultra High Strength Steel in Roll Forming Process[J]. Journal of Mechanical Engineering, 2018
, 54(2)
: 131
-137
.
DOI: 10.3901/JME.2018.02.131
[1] 韩飞,刘继英,艾正青,等. 辊弯成型技术理论及应用研究现状[J]. 塑性工程学报,2010,17(5):71-78. HAN Fei,LIU Jiying,AI Zhengqing,et al. State of the art of research on roll forming process[J]. Journal of Plasticity Engineering,2010,17(5):71-78.
[2] PANTHI S K,RAMAKRISHNAN N,AHMED M,et al. Finite element analysis of sheet metal bending process to predict the springback[J]. Materials & Design,2010,31(2):657-662.
[3] 谢延敏,孙新强,田银,等. 相变诱发塑性钢板的时效回弹行为[J]. 机械工程学报,2014,52(6):64-69. XIE Yanmin,SUN Xinqiang,TIAN Yin,et al. Time-dependent springback behavior of transformation-induced plasticity steel[J]. Journal of Mechanical Engineering,2014,52(6):64-69.
[4] XI Yang,CHANGHYOK C,NIMET K S,et al. Prediction of springback in air-bending of advanced high strength steel (DP780) considering Young's modulus variation and with a piecewise hardening function[J]. International Journal of Mechanical Sciences,2016,105:266-272.
[5] 余海燕,王友. 一种基于Chaboche理论的混合硬化模型及其在回弹仿真中的应用[J]. 机械工程学报,2015,51(16):127-134. YU Haiyan,WANG You. A combined hardening model based on Chaboche theory and its application in the springback simulation[J]. Journal of Mechanical Engineering,2015,51(16):127-134.
[6] TENG Fei,ZHANG Wanxi,LIANG Jicai,et al. Springback prediction and optimization of variable stretch force trajectory in three-dimensional stretch bending process[J]. Chinese Journal of Mechanical Engineering,2015,28(6):1132-1140.
[7] BUI Q V,PONTHOT J P. Numerical simulation of cold roll-forming processes[J]. Journal of materials processing technology,2008,202(1):275-282.
[8] WEIBENGA J H,WEISS M,ROLFE B,et al. Product defect compensation by robust optimization of a cold roll forming process[J]. Journal of Materials Processing Technology,2013(213):978-986.
[9] JOHN P,KONSTANTINOS S,GEORGE C. Investigation of the effect of roll forming pass design on main redundant deformations on profiles from AHSS[J]. International Journal of Advanced Manufacturing Technology,2011(56):475-491
[10] SAFDARIAN R,NAEINI H M. The effect of forming parameters on the cold roll forming of channel section[J]. Thin-Walled Structures,2015,92:130-136.
[11] 张宝,丁武学,彭斌彬. 下山法成形在辊弯成形中的应用[J]. 锻压技术,2014,39(1):52-57. ZHANG Bao,DING Wuxue,PENG Binbin. Application of downhill method in roll forming[J]. Forging & Stamping Technology,2014,39(1):52-57.
[12] BIDABADI B S,NAEINI H M,TAFTI R A,et al. Experimental investigation of the ovality of holes on pre-notched channel products in the cold roll forming process[J]. Journal of Materials Processing Technology,2015(225):213-220.
[13] BIDABADI B S,NAEINI H M,TAFTI R A,et al. Experimental and numerical study of bowing defects in cold roll-formed,U-channel sections[J]. Journal of Constructional Steel Research,2016(118):243-253