Ultrasonic Characterization of Residual Stress in Materials Based on Phase-frequency Relationship

  • CHEN Tianrui ,
  • XIANG Yanxun ,
  • CHEN Hu ,
  • XUAN Fuzhen ,
  • CHEN Dingyue
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  • 1. Key Laboratory of Pressure Systems and Safety of Ministry of Education,East China University of Science and Technology, Shanghai 200237, 2. East-China Design Branch, China Petroleum Engineering & Construction Corporation, Qingdao 266001, 3. Ningbo Special Equipment Inspection and Research Institute, Ningbo 315103

Online published: 2016-11-15

Abstract

To nondestructively test residual stress in materials, a time of flight measurement of ultrasonic propagation is proposed based on phase-frequency relationship and then an ultrasonic characterization of residual stress is developed based on acoustoelasticity, in which a combined measurement of longitudinal and transverse waves are used. The proposed ultrasonic measurement of residual stress can be applied not only to test the residual stress with a dual-directions, but also to make an exquisite measurement of time of sound flight in a short distance. The accuracy can reach to a sensitivity of 0.3 ns for the specimen of 9 mm’s length under a stress load of 20 MPa. The proposed method is carried out to measurement the distribution of residual stresses in the welded joints of 16Mn steels. Then, theoretical computations and X-ray diffraction also are used to verify the measured results. The result shows that the proposed ultrasonic method has a good repeatability and reliability in experiments, which can be used to test residual stress for welded joints in two axis directions.

Cite this article

CHEN Tianrui , XIANG Yanxun , CHEN Hu , XUAN Fuzhen , CHEN Dingyue . Ultrasonic Characterization of Residual Stress in Materials Based on Phase-frequency Relationship[J]. Journal of Mechanical Engineering, 2016 , 52(22) : 9 -14 . DOI: 10.3901/JME.2016.22.009

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