For a pre-stressed six-axis force sensor, the theoretical analysis and experimental study of fault-tolerant measurement mechanism are carried out. The fault-tolerance characteristic of pre-stressed parallel six-axis force sensor is introduced, with the screw theory and deformation coordination, the mathematic models including fault-free mathematic model and signal fault mathematic model are established, respectively. Moreover, the fault-tolerant measurement principle is revealed. The static calibration algorithm of the pre-stressed parallel six axis force sensor is analyzed, a fault-tolerant calibration method is proposed and the static calibration includes unidirection loading, bidirectional combined loading and sectional loading of the sensor is carried out including the models with and without signal fault. Through analyzing the experimental data, the linear error of the sensor is drawn under different working conditions. The research lays a theoretical and experimental foundation for the application of the fault-tolerant six-axis force sensor.
YAO Jiantao
,
CUI Pengxiao
,
ZHU Jialong
,
XU Yundou
,
ZHAO Yongsheng
. Fault-tolerant Measurement Mechanism and Calibration Experimental Study of Pre-stressed Parallel Six-axis Force Sensor[J]. Journal of Mechanical Engineering, 2016
, 52(8)
: 58
-66
.
DOI: 10.3901/JME.2016.08.058
[1] 张崇峰. 空间对接六自由度半物理仿真的研究[J]. 航空控制,1999(1):70-74.
ZHANG Chongfeng. Study on six-degree-of-freedom simulation for docking[J]. Aerospace Control,1999(1):70-74.
[2] 张小龙,冯能莲,张为公. 基于车轮力直接测量 ABS 性能试验研究[J]. 中国机械工程,2008,19(6):751-752.
ZHANG Xiaolong,FENG Nenglian,ZHANG Weigong. Experimental research on the abs performance based on the wheel forces mea sured by roadway test[J]. China Mechanical Engineering,2008,19(6):751-752.
[3] MERLET J P. Parallel robots[M]. Berlin:Springer,2006.
[4] 李敏,刘俊,秦岚,等.平板式压电六维力传感器静态性能研究术[J]. 机械工程学报, 2014, 50(6):1-7.
LI Min, LIU Jun, QIN Lan, et al. Research of parallel piezoelectric six-axis force/torque sensor’s static characteristics[J]. Journal of Mechanical Engineering, 2014, 50(6):1-7.
[5] 赵磊, 刘巍, 巩岩. 预紧式Stewart结构六维力/力矩传感器[J]. 光学精密工程, 2011, 19(12):2954-2962.
ZHAO Lei, LIU Wei, GONG Yan. Pre-stressed six-axis force/torque sensor based on Stewart platform[J]. Optics and Precision Engineering, 2011, 19(12):2954-2962.
[6] DWARRAKANATH T A, DASGUPTA B, MRUTHYUNJAYA T S. Design and development of Stewart platform based force-torque sensor[J]. Mechatronics, 2001,11(7):793-809.
[7] KANG C G. Closed-form force sensing of a 6-axis force transducer based on the Stewart platform[J]. Sensors and Actuators A ,2001,90(1):31-37.
[8] 金振林,高峰,赵现朝. 并联结构六维控制器的标定实验与分析[J]. 机械工程学报,2005,41(8):103-107.
JIN Zhenlin,GAO Feng,ZHAO Xianchao. Calibration experiment and analysis for a 6-DOF controller with parallel structure[J]. Chinese Journal of Mechanical Engineering,2005,41(8):103-107.
[9] 王宣银,尹瑞多. 基于Stewart机构的六维力/力矩传感器[J]. 机械工程学报,2008,44(12):118-122.
WANG Xuanyin,YIN Ruiduo. Six-axis force/torque sensor based on Stewart platform[J]. Chinese Journal of Mechanical Engineering,2008,44(12):118-122.
[10] 贾振元,李映君,张军,等.并联式轴用压电六维力/力矩传感器[J]. 机械工程学报,2010,46(11):62-68.
JIA Zhenyuan,LI Yingjun,ZHANG Jun,et al. Axial piezoelectric 6-component force/torque sensor based on parallel structure[J]. Journal of Mechanical Engineering, 2010,46(11):62-68.
[11] LI H. Faulure analysis of parallel manipulators for fault tolerant design[D]. Kingston:Queen’s University, 1999.
[12] CHEN T L, YOU R Z. A novel fault-tolerant sensor system for sensor drift compensation[J]. Sensors and Actuators A:Physical, 2008, 147(2):623-632.
[13] 沈毅, 王艳, 刘志言. 容错型质量厚度传感器及其容错策略[J]. 哈尔滨工业大学学报,1996,28(2):91-95.
SHEN Yi, WANG Yan, LIU Zhiyan. Fault tolerrant type mass-thinckness sensor and fault tolerant strategy[J]. Journal of Harbin Institute of Technology,1996,28(2):91-95.
[14] 阳春华,李文军,王随平. 深海底集矿机传感器故障容错方法研究[J]. 计算机测量与控制, 2005,13(9):1006-1009.
YANG Chunhua, LI Wenjun, WANG Suiping. Method of transducer fault tolerance for deep seabed mining robot[J]. Computer Automated Measurement & Control,2005,13(9):1006-1009.
[15] 郭崇滨, 郝矿荣, 丁永生. 基于止血机制的冗余并联机器人精准容错控制[J]. 智能系统学报, 2012, 7(4):321-326.
GUO Chongbin, HAO Kuangrong, DING Yongsheng. Hemostasis mechanism based precise fault-tolerant control for redundant parallel manipulator[J]. CAAI Transactions on Intelligent Systems, 2012, 7(4):321-326.
[16] 王志军,姚建涛,吴遥,等. 双层预紧式六维力传感器及其静态标定[J]. 机械工程学报,2013,49(3):24-30.
WANG Zhijun,YAO Jiantao, WU Yao, et al. Dual layers pre-stressed six-axis force sensor and its static calibration[J]. Journal of Mechanical Engineering, 2013,49(3):24-30.
[17] 王志军,姚建涛,侯雨雷,等. 双层预紧式多分支六维力传感器及其结构稳定性分析[J]. 机械工程学报,2012,48(7):23-29.
WANG Zhijun,YAO Jiantao,Hou Yulei, et al. Pre-stressed multi-limb six-axis force sensor with double-layer and study on its structural stability[J]. Journal of Mechanical Engineering,2012,48(7):23-29.