Study on Static Thermo-hydrodynamic Lubrication of Floating Ring Bearing

  • PEI Shiyuan ,
  • XU Hua ,
  • SHI Fanghui
Expand
  • 1. Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, Xi'an Jiaotong University, Xi'an, 710049;
    2. School of Mechanical Engineering, Xinjiang University, Urumqi, 830046;
    3. General Motors Company, Warren, Michgan, 48090, US

Received date: 2016-09-14

  Revised date: 2017-06-05

  Online published: 2017-12-05

Abstract

The ring speed ratio largely determines the steady state and dynamic response of a floating ring bearing (FRB). Extensive experiments demonstrate FRB speed ratios have a strong nonlinear relationship with journal rotative speed, but theoretical predictions show significant discrepancies with test data. Aiming at solving this problem, a thermal-hydrodynamic model is established to investigate the lubrication performance of FRB. The state and dynamic performance of FRB under several typical operational conditions are calculated. The relationship between speed ratio and journal rotative speed is investigated under isothermal, conducive and adiabatic conditions. The influence of ring material on the speed ratio is also addressed. Furthermore, the fitness conditions of the classical analytical formula of speed ratio is discussed. The main conclusions are as follows:the isothermal model overestimate the speed ratio significantly under a wide range of rotative speed, whereas the results of conducive thermal model shows a good agreement with existing experiment data. Both the theoretical and experimental results show that the speed ratio increase sharply at low speed, then decrease gradually with further increasing journal rotative speed. The ring speed ratios decrease under moderate and high shaft speed is mainly due to the difference of the lubricant viscosity between inner and outer film and the variation in film clearances owing to thermal growth of the components. Hence, the thermal effect is mandatory for reliable FRB design.

Cite this article

PEI Shiyuan , XU Hua , SHI Fanghui . Study on Static Thermo-hydrodynamic Lubrication of Floating Ring Bearing[J]. Journal of Mechanical Engineering, 2017 , 53(23) : 108 -115 . DOI: 10.3901/JME.2017.23.108

References

[1] MOKHTAR M. Floating ring journal bearings-theory, design and optimization[J]. Tribology International, 1981, 14(2):113-119.
[2] 池长青,赵丕智. 浮环轴颈轴承的稳态特性[J]. 北京航空航天大学学报, 1990(2):103-110. CHI Changqing, ZHAO Peizhi. Performance of floating ring journal bearing[J]. Journal of Beijing University of Aeronautics and Astronautics, 1990(2):103-110.
[3] LI C H. Dynamics of rotor bearing systems supported by floating ring bearings[J]. Journal of Lubrication technology-transactions of the ASME, 1982, 104(4):469-477.
[4] HOLT C, SAN A L, SAHAY S, et al. Test response and nonlinear analysis of a turbocharger supported on floating ring bearings[J]. Journal of Vibration and Acoustics-transactions of the ASME, 2005, 127(2):107-115.
[5] 张浩,师占群,张顺心,等. 基于质量守恒边界条件的浮环轴承贫油润滑特性理论分析[J]. 机械工程学报. 2014, 50(9):100-107. ZHANG Hao, SHI Zhanqun, ZHANG Shunxin, et al. A theoretical investigation on starved lubricating characteristics of the floating ring bearing based on Jakobsson-Floberg-Olsson boundary condition[J], Journal of Mechanical Engineering, 2014; 50(9):100-107.
[6] 张文静,陈渭,李培,等. 系统参数对浮环轴承转速比的动态影响[J]. 四川大学学报, 2015, 47(3):160-166. ZHANG Wenjing, CHEN Wei, LI Pei, et al. Dynamic effects of system parameters on speed ratio of floating ring bearing[J]. Journal of Sichuan University, 2015, 47(3):160-166.
[7] WANG L, BIN G, LI X, et al. Effects of floating ring bearing manufacturing tolerance clearances on the dynamic characteristics for turbocharger[J]. Chinese Journal of Mechanical Engineering, 2015, 28(3):530-540.
[8] KOUTSOVASILIS P, DRIOT N, LU D, et al. Quantification of sub-synchronous vibrations for turbocharger rotors with full-floating ring bearings[J]. Archive of Applied Mechanics, 2015, 85(4):481-502.
[9] SAN A L, KERTH J. Thermal effects on the performance of floating ring bearings for turbochargers[J]. Proceedings of the Institution of Mechanical Engineers, Part J (Journal of Engineering Tribology), 2004, 218(J5):437-450.
[10] TRIPPETT R J, LI D F. High-speed floating-ring bearing test and analysis[J]. Tribology Transactions, 1984, 27(1):73-81.
[11] SCHWEIZER B. Oil whirl, oil whip and whirl/whip synchronization occurring in rotor systems with full-floating ring bearings[J]. Nonlinear Dynamics, 2009, 57(4):509-532.
[12] BOYACI A, HETZLER H, SEEMANN W, et al. Analytical bifurcation analysis of a rotor supported by floating ring bearings[J]. Nonlinear Dynamics, 2009, 57(4):497-507.
[13] PETCHENEV A, BENTLY D E, MUSZYNSKA A, et al. Case history of a failure of a gas turbine with a floating sleeve bearing[C]//DETC99/VIB-8284, 1999 ASME Design Engineering Technical Conference, 1999.
[14] SHAW M C, NUSSDORFER T J. An analysis of the full floating journal bearing[R]. Washington:NACA Report 866, 1947.
[15] TIAN L, WANG W J, PENG Z J. Dynamic behaviours of a full floating ring bearing supported turbocharger rotor with engine excitation[J]. Journal of Sound and Vibration, 2011, 330(20):4851-4874.
[16] TATARA A. An experimental study of the stabilizing effect of floating-bush journal bearings[J]. Bulletin of JSME, 1970, 13(61):858-863.
[17] CLARKE D M, FALL C, HAYDEN G N, et al. A steady-state model of a floating ring bearing, including thermal effects[J]. Journal of Tribology-transactions of the ASME, 1992, 114(1):141-149.
[18] 徐思友,闫民,李光毅. 考虑热效应的浮环轴承转速比计算[J]. 车用发动机, 2010(5):18-21. XU Siyou, YAN Min, LI Guangyi. Speed ratio calculation for floating ring bearing considering thermal effect[J]. Vehicle Engine, 2010(5):18-21.
[19] 张直明,张言羊,谢友柏,等. 滑动轴承的流体动力润滑理论[M]. 北京:高等教育出版社, 1986. ZHANG Zhiming, ZHANG Yanyang, XIE Youbai, et al. Hydrodynamic theory of journal bearing[M]. Beijing:Higher Education Press, 1986.
Outlines

/