Surface/Subsurface Damage and Material Removal Mechanism of Glass-ceramics Induced by Ultra-precision Grinding

  • GAO Shang ,
  • ZHU Lianglong ,
  • KANG Renke ,
  • GUO Dongming ,
  • WANG Ziguang ,
  • ZHANG Bi
Expand
  • Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education,Dalian University of Technology, Dalian 116024

Online published: 2017-04-05

Abstract

The surface/subsurface damage is generated inevitably in grinding glass-ceramics. In this study,the surface topography,surface/subsurface damage characteristics and material removal mechanism of glass-ceramics ground by diamond wheels with different abrasive sizes of 500#,1 500#,2 000# and 5 000# are investigated. The surface/subsurface damage characteristics of glass-ceramics in brittle-mode grinding and ductile-mode grinding respectively are revealed,and a high-efficiency and low-damage ultra-precision grinding process of glass-ceramics by stages using 500# diamond wheel for rough grinding and 5 000# diamond wheel for fine grinding is proposed. The experiment results show that the material is removed in brittle mode when glass-ceramics are ground by 500 #and 1 500# diamond wheels,in both brittle mode and ductile mode when ground by 2 000# diamond wheel,and in ductile mode when ground by 5 000# diamond wheel. In the brittle-mode grinding of glass-ceramics,the surface damage consists of pits,microcracks and deep scratches,and the subsurface damage takes the form of microcracks. But in the ductile mode grinding of glass-ceramics,the surface damage has only micro-scratches,and subsurface damage is the plastic flow of workpiece material closed to the ground surface.

Cite this article

GAO Shang , ZHU Lianglong , KANG Renke , GUO Dongming , WANG Ziguang , ZHANG Bi . Surface/Subsurface Damage and Material Removal Mechanism of Glass-ceramics Induced by Ultra-precision Grinding[J]. Journal of Mechanical Engineering, 2017 , 53(7) : 180 -188 . DOI: 10.3901/JME.2017.07.180

Outlines

/