A Calculation Model for Friction Torque of Ball Screws Considering the Influence of Reversers

  • WANG Heng ,
  • ZHANG Junjie ,
  • WANG Yongquan ,
  • CHEN Hualing
Expand
  • School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049

Online published: 2016-04-05

Abstract

A theoretical model for calculating the friction torque of ball screw considering the influences of the reverser is presented. Based on the theories of Hertz contact and elastic collision, the dynamic behavior and force conditions of the steel balls at the entrance and exit of the reverser, are analyzed respectively, explaining how the elastic collision and the preloaded pressure affect the friction torque when the balls are entering or leaving the reverser. Then, experimental tests are performed for a certain type of ball screw under different working conditions (i.e., rotating speed and axial load). Comparative analyses indicate that the additional friction torque caused by the reverser is an important part of the ball screw’s total friction torque, and the influence of the entrance is relatively greater than that of the exit, mainly due to the pileups between the balls. Using the proposed calculation model, good agreements between the theoretical and experimental results could be obtained under different axial loads and rotating speeds of ball screw, which proves the accuracy of the model.

Cite this article

WANG Heng , ZHANG Junjie , WANG Yongquan , CHEN Hualing . A Calculation Model for Friction Torque of Ball Screws Considering the Influence of Reversers[J]. Journal of Mechanical Engineering, 2016 , 52(7) : 97 -103 . DOI: 10.3901/JME.2016.07.097

References

[1] 王兆坦,刘宪银,李保民,等.影响滚珠丝杠副热伸长的因素及解决对策[J]. 制造技术与机床,2007(10):129-133.
WANG Zhaotan,LIU Xianyin,LI Baomin,et al.The factors and solutions effecting the thermal elongation of ball screws[J]. Manufacturing Technology & Machine Tool,2007(10):129-133.
[2] OLARU D,PUIU G C,BALAN L C,et al.A new model to estimate friction torque in a ball screw system[J].Product Engineering,2005,6:333-346.
[3] 韩新建.高速滚珠丝杠副摩擦性能分析及实验研究[D].兰州:兰州理工大学,2011.
HAN Xinjian. High-speed ball screw performance analysis and experimental study of driction[D].Lanzhou:Lanzhou University of Technology,2011.
[4] JIANG H, SONG X, TANG W,et al.Research on the contact-impact between balls and re-circulating mechanism using the multibody dynamics simulation[C]//3rd International Conference on Advanced Computer Theory and Engineering(ICACTE),Chengdu,China,August 20-22,2010,IEEE,V4:10-13.
[5] HUNG J P,WU J S,CHIU J Y.Impact failure analysis of re-circulating mechanism in ball screw[J].Engineering Failure Analysis,2004,11(4):561-573.
[6] 张俊杰.精密机床滚珠丝杠安装工艺研究及选型软件开发[D].西安:西安交通大学,2014.
ZHANG Junjie. Research of installation mode and development of selection software for ball screw of precision machine tool[D].Xi’an:Xi’an Jiaotong University,2014.
[7] 黄祖尧,杨景龙.滚珠丝杠副的浮动反向器及其摩擦特性[J]. 机床,1980(10):14-16.
HUANG Zuyao,YANG Jinglong.Ball screw floating reverser and its friction characteristics[J].Machine Tool, 1980(10):14-16.
[8] NINOMIYA M,MIYAGUCHI K.Recent technical trends in ball screws[J].Motion & Control,1998(4):1-12.
[9] 郝大贤,王科社,查初亮,等.滚珠丝杠副滚珠与反向器碰撞分析[J]. 北京信息科技大学学报,2013,28(6):77-80.
HAO Daxian,WANG Keshe,ZHA Chuliang,et al.Analysis of ball and return tube collisions in ball screw assembly [J].Journal of Beijing Information Science and Technology University,2013,28(6):77-80.
[10] 冈本纯三,黄志强.球轴承的设计计算[M].北京:机械工业出版社,2003.
OKAMOTO J,HUANG Zhiqiang.Design and calculation of ball bearing[M].Beijing:China Machine Press,2003.
[11] 康献民,傅卫平,王大承,等.精密滚珠丝杠副摩擦力矩波动的分析与测试[J]. 中国机械工程,2010,21(4):400-405.
KANG Xianmin,FU Weiping,WANG Dacheng,et al.Analysis and test of fluctuating friction torque in high-precision ball screw[J].China Mechanical Engineering,2010,21(4):400-405.
[12] 孟念凡.滚动轴承摩擦力矩的试验数据分析[D].洛阳: 河南科技大学,2010.
MENG Nianfan.Experimental data analysis of rolling bearing friction torque[D].Luoyang:Henan University of Science and Technology,2010.
[13] 朱爱华,朱成九,张卫华.滚动轴承摩擦力矩的计算分析[J].轴承,2008(7):1-3.
ZHU Aihua,ZHU Chengjiu,ZHANG Weihua.Analysis on calculation of friction torque of rolling bearings [J].Bearing,2008(7):1-3.
Outlines

/