Modular Platform-oriented Method for Module Identification and Selection

  • HOU Wenbin ,
  • SHAN Chunlai ,
  • YU Ye ,
  • ZHANG Hongzhe
Expand
  • 1. State Key Laboratory of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024;
    2. School of Automotive Engineering, Dalian University of Technology, Dalian 116024;
    3. School of Mechanical Engineering, Dalian University of Technology, Dalian 116024

Received date: 2017-04-27

  Revised date: 2017-09-25

  Online published: 2018-01-05

Abstract

In order to realize the modularity design of the body-in-white (BIW) at the concept stage, a method for module identification and selection is proposed. Based on considering manufacturing costs and assembly costs, a modified graph-partitioning algorithm is used to optimally divide the vehicle body assembly structure into a set of components, which also means, modules. In the next moment, sort the order of the molds by differing cost values, then define and divide three different kinds of modular from the BIW structure:Kernel module, parameterized module and flexible module. After applying the platform constraints, the performance differences of a car build on a platform or not should not be evident, otherwise, a dynamic regulation should be adjusted in accordance with the difference. In the example, the result of the module identification and selection proves the effectiveness of this method.

Cite this article

HOU Wenbin , SHAN Chunlai , YU Ye , ZHANG Hongzhe . Modular Platform-oriented Method for Module Identification and Selection[J]. Journal of Mechanical Engineering, 2018 , 54(1) : 188 -196 . DOI: 10.3901/JME.2018.01.188

References

[1] MARTING M,ISHⅡ K. Design for variety:Developing standardized and modularized product platform architectures[J]. Research in Engineering Design,2002,13(4):13-235.
[2] 吴永明,侯亮,祝青园,等. 基于产品族的核心模块严谨分析与评价方法[J]. 农业机械学报,2014,45(4):294-303. WU Yongming,HOU Liang,ZHU Qingyuan,et al. Evolution analysis and evaluation for core module based on product family[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(4):294-303.
[3] 王毅,范保群. 新产品开发中的动态平台战略[J]. 科技管理,2004,25(4):97-103. WANG Yi,FAN Baoqun. Dynamic platform strategy in new product development[J]. Science Research Management,2004,25(4):97-103.
[4] 孙明阳. 汽车造型模块化设计研究[D]. 长春:吉林大学,2014. SUN Mingyang. Research into automotive styling modular design[D]. Changchun:Jilin University,2014.
[5] 李达,仲梁维. 产品族广义模块化设计研究[J],现代制造工程,2015(7):66-70. LI Da,ZHONG Liangwei. Research of product family generalized module design[J]. Modern Manufacturing Engineering,2015(7):66-70.
[6] JIAO J,SIMPSON T,SIDDIQUE Z. Product family design and platform-based product development:A state of the art review[J]. Journal of Intelligent Manufacturing,2007,18(1):5-29.
[7] 侯亮,王浩伦,穆瑞,等. 模块化产品族演进创新方法研究[J],机械工程学报,2012,48(11):55-64. HOU Liang,WANG Haolun,MU Rui,et al. Research on the evolution and innovation for modular product family[J]. Journal of Mechanical Engineering,2012,48(11):55-64.
[8] WU H,SHIEH J. Using a markova chain model in quality function deployment to analyze customer requirements[J]. International Journal of Advanced Manufacture Technology,2006,30:141-146.
[9] ALGEDDAWY T,ELMARAGHY H. Optimum granularity level of modular product design architecture[J]. CIRP Annals Manufacturing Technology,2013,62(1):151-154.
[10] LI Zhongkai,CHENG Zhihong. FENG Yixiong,et al. An integrated method for flexible platform modular architecture design[J]. Journal of Engineering Design,2013,24(1):25-44.
[11] MOON S,PARK K,SIMPSON T. Platform design variable identification for a product family using multi-objective particle swarm optimization[J]. Research in Engineering Design,2014,25(2):95-108.
[12] 李浩. 广义产品模块划分与融合的关键技术研究[D]. 杭州:浙江大学,2013. LI Hao,The key technologies of module paritition and fusion for the generalized product[D]. Hangzhou:Zhejiang University,2013.
[13] 付宜利,田立中,董正卫,等. 装配关系的有向图表达方法研究[J]. 计算机集成制造系统,2003,9(2):149-153. FU Yili,TIAN Lizhong,DONG Zhengwei,et al. Representation of assembly relations by directional assemble connection graph[J]. Computer Integrated Manufacturing Systems,2003,9(2):149-153.
[14] 王江涛,戴国洪,朱林立. 基于分层理论和连接关系的装配结构树自动快速生成研究[J]. 机械设计,2012,29(10):15-19. WANG Jiangtao,DAI Guohong,ZHU Linli. Study of assembly structure tree rapid and automatic planning based on base part and connected relation[J]. Journal of Machine Design,2012,29(10):15-19.
[15] 付宜利,田立中,谢龙,等. 基于有向割集分解的装配序列生成方法[J]. 机械工程学报,2003,39(6):58-62. FU Yili,TIAN Lizhong,XIE Long,et al. Assembly sequences planning based on cut set analysis of directional graph[J]. Chinese Journal of Mechanical Engineering,2003,39(6):58-62.
[16] 侯文彬,侯大军,徐金亭,等. 基于车身装配结构优化的改进图分解算法[J]. 应用数学和力学,2015,36(5):515-522. HOU Wenbin,HOU Dajun,XU Jinting,et al. A modified graph-partitioning algorithm for vehicle body assembly structure optimization[J]. Applied Mathematics and Mechanics,2015,36(5):515-522.
[17] 迟瑞丰,侯文彬,胡平. 接头在车身结构概念设计阶段对刚度的影响[J]. 机械设计与制造,2009(11):180-181. CHI Ruifeng,HOU Wenbin,HU Ping. Influence that joints devote to stiffness at the phase of automotive body structure concept design[J]. Machinery Design and Manufacture,2009(11):180-181.
[18] COELLO C,VAN VELDHUIZEN D,LAMONT G. Evolutionary algorithms for solving multi-objective problems[D]. New York:Kluwer Academic,2002.
[19] DEB K,PRATAP A,AGARWAL S,et al. A fast and elitist multi objective genetic algorithm:NSGA-Ⅱ[J]. IEEE Transactions on Evolutionary Computation,2002,6(2):182-197.
[20] 白芳妮,李磊,贺辛亥,等. 基于图分解的装配序列生成算法研究[J]. 机械科学与技术,2000,19(6):1035-1037. BAI Fangni,LI Lei,HE Xinhai,et al. Research on generation of assembly sequences based on decomposition of graph[J]. Mechanical Science and Technology,2000,19(6):1035-1037.
[21] 魏峰涛,宋俐,李言,等. 改进的多学科协同优化方法[J]. 计算机集成制造系统,2013,19(9):2116-2122. WEI Fengtao,SONG Li,LI Yan,et al. Improved multidisciplinary collaborative optimization method[J]. Computer Integrated Manufacturing Systems, 2013,19(9):2116-2122.
[22] KROO I,ALTUS S,SOBIESZCZANSKI S,et al. Multidisciplinary optimization methods for aircraft preliminary design[J]. American Institute of Aeronautics and Astronautics,1994,4325:697-707.
[23] 魏巍,冯毅雄,程锦. 参数化产品族递进式优化设计方法[J]. 北京航空航天大学学报,2015,41(9):1600-1607. WEI wei,FENG Yixiong,CHENG Jin. Parametric product family progressive optimization design approach[J]. Journal of Beijing University of Aeronautics and Astronautics,2015,41(9):1600-1607.
[24] 程贤福. 面向可适应性的稳健性产品平台规划方法[J]. 机械工程学报,2015,51(19):154-163. CHENG Xianfu. Adaptability-oriented planning method for robust product platform[J]. Journal of Mechanical Engineering,2015,51(19):154-163.
[25] XIA Yi,DU Gang. A numerical method for solving bi-level programming based on moving space response surface[J]. Advanced Materials Research,2012,472-475:3178-3181.
[26] GAO Yicong,FENG Yixiong,TAN Jianrong. Product modular design incorporating preventive maintenance issues[J]. Chinese Journal of Mechanical Engineering,2016,29(2):406-420.
[27] 滕晓艳. 复杂产品系统的模块划分方法研究[D]. 哈尔滨:哈尔滨工程大学,2011. TENG Xiaoyan. Research on module partition method of COPS[D]. Harbin:Harbin Engineering University,2011.
[28] 郏维强,刘振宇,刘达新,等. 基于模糊关联的复杂产品模块化设计方法及其应用[J]. 机械工程学报,2015,51(5):131-142. JIA Weiqiang,Liu Zhenyu,LIU Daxin,et al. Modular design method and application for complex product based on fuzzy correlation analysis[J]. Journal of Mechanical Engineering,2015,51(5):131-142.
Outlines

/