Ultrasonic assisted grinding (UAG) is an outstanding combined processing technology suitable to machine hard brittle materials such as advanced ceramics. During UAG, the effect of ultrasonic vibration on grinding process is determined by matching performance of ultrasonic vibration and grinding parameters. However, it is still lack of deep study. In response to this problem, a single abrasive tool is adopted to conduct UAG and conventional grinding (CG) tests on polished surface of SiC. Through comparison of grinding force, grinding force ratio and scratch morphology, the effect of ultrasonic vibration on grinding process along with changing grinding parameters is analyzed. The results show that the grinding force and grinding force ratio produced by UAG are lower than those produced by CG under the same conditions. In addition, the grinding scratch morphology produced by the single abrasive presents significant hammering and intermittent characteristics when grinding parameters are low. However, the hammering is weakened evidently and intermittent grinding tends to disappear with increasing grinding parameters. Accordingly, the difference of grinding force between UAG and CG decreases significantly, i.e., the matching performance between ultrasonic vibration and grinding parameters get worse.
DING Kai
,
FU Yucan
,
SU Honghua
,
LI Qilin
,
LEI Weining
. Study on Matching Performance of Ultrasonic Vibration and Grinding Parameters Based on a Single Abrasive Grinding[J]. Journal of Mechanical Engineering, 2017
, 53(19)
: 59
-65
.
DOI: 10.3901/JME.2017.19.059
[1] OLIVEIRA J F G,SILVA E J,GUO C,et al. Industrial challenges in grinding[J]. CIRP Annals-Manufacturing Technology,2009,58(2):663-680.
[2] CHEN H F,TANG J Y. A model for prediction of surface roughness in ultrasonic-assisted grinding[J]. International Journal of Advanced Manufacturing Technology,2015,7(1):643-651.
[3] ZAHEDI A,TAWAKOLI T,AKBARI J. Energy aspects and workpiece surface characteristics in ultrasonic-assisted cylindrical grinding of alumina-zirconia ceramics[J]. Journal of Machine Tools & Manufacture,2015,90:16-28.
[4] LI Z C,JIAO Y,DEINES T W,et al. Rotary ultrasonic machining of ceramic matrix composites:Feasibility study and designed experiments[J]. International Journal of Machine Tools & Manufacture,2005,45(12):1402-1411.
[5] LIU J,ZHANG D Y,QIN L G,et al. Feasibility study of the rotary ultrasonic elliptical machining of carbon fiber reinforced plastics (CFRP)[J]. International Journal of Machine Tools & Manufacture,2012,53(1):141-150.
[6] 梁志强,王西彬,吴勇波,等. 超声振动辅助磨削技术的现状与新进展[J]. 兵工学报,2010,31(11):1530-1535. LIANG Zhiqiang,WANG Xibin,WU Yongbo,et al. Status and progress of ultrasonic assisted grinding technique[J]. Acta Armamentarii,2010,31(11):1530-1535.
[7] 梁志强,王西彬,吴勇波,等. 单晶硅二维超声振动辅助磨削技术的实现[J]. 机械工程学报,2010,46(13):192-198. LIANG Zhiqiang,WANG Xibin,WU Yongbo,et al. Development of a two-dimensional ultrasonic vibration assisted grinding technique of monocrystal silicon[J]. Journal of Mechanical Engineering,2010,46(13):192-198.
[8] MULT H C,SPUR G,HOLL S E. Ultrasonic assisted grinding of ceramics[J]. Journal of Materials Processing Technology,1996,62(4):287-293.
[9] LIANG Z Q,WU Y B,WANG X B,et al. A new two-dimensional ultrasonic assisted grinding (2D-UAG) method and its fundamental performance in monocrystal silicon machining[J]. International Journal of Machine Tools & Manufacture,2010,50(8):728-736.
[10] DING K,FU Y C,SU H H,et al. Wear of diamond grinding wheel in ultrasonic assisted grinding of silicon carbide[J]. International Journal of Advanced Manufacturing Technology,2014,71(9):1929-1938.
[11] WANG Y,LIN B,WANG S L,et al. Study on the system matching of ultrasonic assisted grinding of hard and brittle materials processing[J]. International Journal of Machine Tools & Manufacture,2014,77:66-73.
[12] WANG Y,LIN B,ZHANG X F. Research on the system matching model in ultrasonic vibration-assisted grinding[J]. International Journal of Advanced Manufacturing Technology,2014,70(1):449-458.
[13] CAO J G,WU Y B,LI J Y,et al. A grinding force model for ultrasonic assisted internal grinding (UAIG) of SiC ceramics[J]. International Journal of Advanced Manufacturing Technology,2015,81(5):875-885.
[14] DING K,FU Y C,SU H H,et al. Experimental studies on matching performance of grinding and vibration parameters in ultrasonic assisted grinding of SiC ceramics[J]. International Journal of Advanced Manufacturing Technology,2017,88(9-12):2527-2535.