Dynamics Modeling and Ink Supply Methods ofPiezoelectric Ink-jetting Process

  • ZHAN Hongwu ,
  • XU Fang ,
  • GUO Weifeng ,
  • TAN Dapeng
Expand
  • Key Laboratory of E&M, Ministry of Education & Zhejiang Province, Zhejiang University of Technology, Hangzhou 310014

Online published: 2017-01-05

Abstract

In view of the piezoelectric ink-jet ink viscosity in the process of the quality of ink-jet droplet trailing, satellite drops and the problem of ink ribbon, a kind of piezoelectric ink jet process dynamics modeling and ink methods is put forward. Based on the fluid volume model (VOF) is established the dynamic model for drops sprayed physical process. Based on this model, the generated drops, fracture, and is used to numerically simulate the process of flight, through the different boundary conditions are set, analyzed the influence factors of droplet spray on ink features, get the best viscosity range nozzle job. By controlling the temperature adjustment ink characteristics and control method of liquid level control for the ink pressure, a kind of independent for ink system based on microcomputer control is designed. Using the fuzzy PID algorithm to achieve the fast and smooth response of the temperature control of ink and the good characteristics of ink and ink control effect are got. Piezoelectric ink jet experiment platform, set up the complete in the process of droplet spray droplets forming process as well as the typical features of the effectiveness of the method is verified.

 

Cite this article

ZHAN Hongwu , XU Fang , GUO Weifeng , TAN Dapeng . Dynamics Modeling and Ink Supply Methods ofPiezoelectric Ink-jetting Process[J]. Journal of Mechanical Engineering, 2017 , 53(1) : 140 -149 . DOI: 10.3901/JME.2017.01.140

References

 [1]  胡维友. 喷墨印刷技术概述[J]. 印刷世界,2008(2)1-5.

        HU Weiyou. Ink-jet printing technology[J]. Printing Word2008(2)1-5.

 [2]  JURGEN BGRISHIN A M. Piezoelectric shear mode drop-on-demand inkjet actuator[J]. Sensor and Actuators A2002101371-382.

 [3]  BRUCE C A. Dependence of ink jet dynamics on fluid characteristics[J]. IBM Journal of Research and Development197620258-270.

 [4]  PIMBLEY W TLEE H C. Satellite droplet formation in a liquid jet[J]. IBM Journal of Research and Development19772121-30.

 [5]  BUGDAYCI NBOGY D B. Axisymmetric motion of radially polarized piezoelectric cylinders used in ink jet printing[J]. IBM Journal of Research and Development198327(2)171-180.

 [6]  LEE E R. Microdrop generation[M]. Boca RatonCRC Press LLC2003.

 [7]  魏大忠,张人佶,吴任东. 压电微滴喷射装置的设计[J]. 清华大学学报,200444(8)1107-1110.

        WEI DazhongZHANG RenjiWU Rendong. The design of piezoelectric droplet spray device[J]. Journal of Tsinghua University200444(8)1107-1110.

 [8]  CHENA Y SHUANG YulinKUO C Het al. Investigation of design parameters for droplet generators driven by piezoelectric actuators[J]. International Journal of Mechanical Sciences200749733-740.

 [9]  LINK NSEMIAT R. Ink drop motion in wide-format printersI. drop flow from drop-on-demand (DOD) printing heads[J]. Chemical Engineering and Processing20094868-83.

[10]  WIJSHOFF H. The dynamics of the piezo inkjet printhead operation[J]. Physics Reports201049177-177.

[11]  SHIN P HLEE S JSUNG J Y. Operability diagram of drop formation and its response to temperature variation in a piezoelectric inkjet nozzle[J]. Microelectronics Reliability201151(2)437-444.

[12]  SHIN P HSUNG J YLEE M H. Control of droplet formation for low viscosity fluid by double waveforms appliedto a piezoelectric inkjet nozzle[J]. Microelectronics Reliability201151(4)797-804.

[13]  吴铉忠. 压电式微液滴喷射数学模拟系统[D]. 中国台南:国立成功大学,2004.

        WU Xuanzhong. A mathematical simulation system for the injection of piezoelectric micro drop[D]. ChinaTainanNational Cheng Kung University,,2004.

[14]  YU J DSAKAI SJames S. A coupled quadrilateral grid level set projection method applied to ink jet simulation[J]. Computational Physics2005206227-251.

[15]  史敏. 按需喷墨打印的压电设备中液滴形成过程研究[D]. 成都:四川大学,2007.

        SHI Min. Study on the formation process of the liquid drop in the piezoelectric device with the demand of the ink jet printing[D]. ChengduSichuan University2007.

[16]  史永晶. 基于喷墨印刷的OTFT的制备与性能研究——电极材料的喷墨试验与模拟研究[D]. 无锡:江南大学,2009.

        SHI Yongjing. Study on the preparation and properties of OTFT based on inkjet printing -- an experimental and simulation study of electrode material[D]. WuxiJiangnan University2009.

[17]  曹寒冰. 基于FLUENT的前混合磨料射流喷嘴流场的数值模拟[D]. 淮南:安徽理工大学,2013.

        CAO Hanbing. Numerical simulation of nozzle flow field in pre-mixed abrasive water jet with FLUENT [D]. HuainanAnhui University of Science & Technology2013

[18]  PATANKER S VSPALDING D B. A calculation processure for heartmass and momentum transfer in three-dimensional parabolic flows[J]. Int. J. Heat Mass.Transfer1972151787-1806.

[19]  惠伟安. 渣浆泵内固液两相流场的数值模拟与研究[D]. 兰州兰州理工大学2009.

        HUI Weian. Numerical simulation and research of solid and liquid in slurry pump[D]. Lanzhou Lanzhou University of Science & Technology2009.

[20]  王福军. 计算流体动力学分析[J]. 北京清华大学出版社2004.

        WANG Fujun. Computational fluid dynamics analysis[J]. BeijingTsinghua University Press2004.

[21]  BRACKBILL J UKOTHE D B. Dynamical modeling of surface tension[C]// United StatesNASA Conference Publication19963338693-698.

[22]  仇嘉魏文建张绍志. 基于CFD数值模拟的板式换热器分配器性能研究[J]. 机械工程学报201046(14)130-137.

        QIU JiaWEI WenjianZHANG Shaozhiet al. Research on performance of distributors used in plate heat exchangers based on cfd numerical Simulation[J]. Journal of Mechanical Engineering201046(14)130-137.

[23]  吴昊. 压电喷墨过程数值分析及供墨系统设计[D].杭州:浙江工业大学,2012

        WU Hao. Numerical analysis of the process of piezoelectric inkjet and the ink supply system design[D]. HangzhouZhejiang University of Technology2012.

Outlines

/