论文

Direct Manufacturing of Non-assembly Mechanisms Based on Selective Laser Melting

  • YANG Yongqiang ,
  • LIU Yang ,
  • YANG Xiongwen ,
  • WANG Di ,
  • XIAO Zefeng
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Online published: 2014-11-05

Abstract

Mechanism that is designed and assembled digitally and lately manufactured directly without post-assembly is called non-assembly mechanism. Selective laser melting (SLM) is a desirable technology for manufacturing non-assembly mechanisms directly since it is able to manufacture functional parts with metallurgical bonded, relatively high density, high dimensional accuracy and favorable mechanical properties. The critical factors of manufacturing non-assembly mechanisms by SLM such as display strategy, dimensional accuracy and surface roughness of clearance character, structural optimizing of clearance character, etc are investigated. Non-assembly mechanisms such as copper cash abacus and collapsible abacus, planar linkages (slider-crank, crank-rocker, and rocker-slider) and universal joint, etc are freely designed and are manufactured by using DiMetal-100 series SLM equipment. It is shown that SLM can not only manufacture parts with complex structures successfully, but also can manufacture non-assembly mechanisms with relative motion directly. It provides a feasible method for the digital design and integrated manufacture of mechanical and electronic products.

Cite this article

YANG Yongqiang , LIU Yang , YANG Xiongwen , WANG Di , XIAO Zefeng . Direct Manufacturing of Non-assembly Mechanisms Based on Selective Laser Melting[J]. Journal of Mechanical Engineering, 2014 , 50(21) : 124 -132 . DOI: 10.3901/JME.2014.21.124

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