Compare to argon arc welding, helium can provide deeper penetration, much more efficient and high-quality weld when it serves as shielding gas, and it performed well in aerospace products welding. In order to compare the characters of these two different arcs, use high-speed camera to observe the shapes of argon and helium arc, while pressure sensors and two divided anodes are used to measure the distribution of arc pressure and anode current density. The results show that, helium arc is obviously compressed near the anode, and it turns to pear-shape with the arc length increasing, while the shape is spherical when the arc length is small. Both helium and argon arc pressure increase with the increasing of welding current, and the arc pressure of helium is much smaller than that of argon under the same welding current. The anode current density of helium arc is much more concentrated than that of argon arc, with larger maximum current density at the same time. The more concentrated anode current density and higher arc volt provide helium arc greater energy with concentrated anode power density, which is beneficial to increase the weld penetration and the depth-to-width ratio, make thicker workpiece welded.
ZHAO Hongxing
,
WANG Guoqing
,
SONG Jianling
,
LIU Xianli
,
ZHOU Zheng
,
YANG Chunli
. Comparative Research of Helium and Argon Arc Characters[J]. Journal of Mechanical Engineering, 2018
, 54(8)
: 137
-143
.
DOI: 10.3901/JME.2018.08.137
[1] 从保强,苏勇,齐铂金,等. 铝合金脉冲电弧焊接技术进展[J]. 航空制造技术, 2016, 506(11):41-46. CONG Baoqiang, SU Yong, QI Bojin, et al. Development of pulsed arc welding technology for aluminum alloy[J]. Advanced Aviation Welding Technology, 2016, 506(11):41-46.
[2] TRAIDIA A, ROGER F, CHIDLEY A, et al. Effect of helium-argon mixtures on the heat transfer and fluid flow in gas tungsten arc welding[J]. World Academy of Science Engineering & Technology, 2011, 5(1):223-228.
[3] TANAKA M, USHIO M, LOWKE J J. Numerical study of gas tungsten arc plasma with anode melting[J]. Vacuum, 2004, 73(3-4):381-389.
[4] SHI C, ZOU Y, ZOU Z, et al. Electromagnetic characteristic of twin-wire indirect arc welding[J]. Chinese Journal of Mechanical Engineering, 2015, 28(1):123-131.
[5] 柴彤彤,李志勇,冯立,等. 氩氦等离子体电弧特性的数值模拟[J]. 热加工工艺, 2015, 44(5):175-177. CHAI Tongtong, LI Zhiyong, FENG Li, et al. Numerical simulation of arc properties in argon and helium plasmas[J]. 热加工工艺, 2015, 44(5):175-177.
[6] 王新鑫,樊丁,黄健康,等. TIG焊电弧-熔池传热与流动数值模拟[J]. 机械工程学报, 2015, 51(10):69-78. WANG Xinxin, FAN Ding, HUANG Jiankang, et al. Numerical simulation of heat transfer and fluid flow for arc-weld pool in TIG welding[J]. Journal of Mechanical Engineering, 2015, 51(10):69-78.
[7] 肖磊,樊丁,黄自成,等. 考虑金属蒸汽的定点活性钨极惰性气体保护焊电弧与熔池交互作用三维数值分析[J]. 机械工程学报, 2016, 52(16):93-99. XIAO Lei, FAN Ding, HUANG Zicheng, et al. Three-dimensional numerical analysis of interaction between arc and pool by considering the behavior of the metal vapor in stationary activating tungsten inert gas welding[J]. Journal of Mechanical Engineering, 2016, 52(16):93-99.
[8] 孙俊生, 武传松. 熔池表面形状对电弧电流密度分布的影响[J]. 物理学报, 2000, 49(12):2427-2432. SUN Junsheng, WU Chuansong, The influence of weld pool surface shape on the distribution of arc current density[J]. Acta Physica Sinica, 2000, 49(12):2427-2432.
[9] 胡绳荪,鲍家铭,孟英谦,等. 不同介质微束水蒸气等离子弧的气流形态与电弧力[J]. 焊接学报,2004,25(3):1-3. HU Shengsun, BAO Jiaming, MENG Yingqian, et al. Gas flow shape and arc pressure of micro-plasma arc with different medium aqueous vapor[J]. Transactions of the China Welding Institution, 2004, 25(3):1-3.
[10] 张勤练. 柔性变极性等离子弧特性及铝合金横焊穿孔熔池行为[D]. 哈尔滨:哈尔滨工业大学, 2015. ZHANG Qinlian. Characteristics of soft variable polarity plasma arc and behavior of molten pool with keyhole in aluminum alloy horizontal position welding[D]. Harbin:Harbin Institute of Technology, 2015.
[11] VLASOV S N, LAPIN I E, LYSAK V I. Effect of the inert gas on the shape of the column and the degree of concentration of the low-ampere arc in a non-consumable electrode[J]. Welding International, 2007, 21(6):447-450.
[12] 杨春利,林三宝. 电弧焊基础[M]. 哈尔滨:哈尔滨工业大学出版社, 2003. YANG Chunli, LIN Sanbao. The basic of arc welding[M]. Harbin:Harbin Institute of Technology Press, 2003.
[13] 李明利,刘占民. 大电流钨极氩-氦混合气体电弧行为分析[J]. 焊接学报, 2005, 26(8):39-42. LI Mingli, LIU Zhanmin. Behavior of arc in Ar-He gases tungsten arc welding with high current[J]. Transactions of the China Welding Institution, 2005, 26(8):39-42.
[14] 邵华,朱丹平,吴毅雄. Abel逆变换的数值算法[J]. 上海交通大学学报, 2005, 39(8):1375-1378. SHAO Hua, ZHU Danping, WU Yixiong. Numerical methods of Abel inversion[J]. Journal of Shanghai Jiao Tong University, 2005, 39(8):1375-1378.
[15] MURPHY A B, TANAKA M, TASHIRO S, et al. A computational investigation of the effectiveness of different shielding gas mixtures for arc welding[J]. Journal of Physics D Applied Physics, 2009, 42(11):115205.