Journal of Mechanical Engineering >

2018 , Vol. 54 >Issue 17: 255 - 264

DOI: https://doi.org/10.3901/JME.2018.17.255

Parameters On-line Measurement and Control and Optimization Experiments of Ultrasonic Compound Electric Machining

  • ZHAO Qingqing ,
  • DENG Zhengquan ,
  • ZHU Yongwei
Expand
  • College of Mechanical Engineering, Yangzhou University, Yangzhou 225127

Received date: 2018-02-19

  Revised date: 2018-06-20

  Online published: 2018-09-05

Fold

Abstract

Ultrasonic compound electric machining technology combines ultrasonic, electrolysis and discharge functions organically. It is an effective method for micro machining difficult-to-machine materials and special-shaped parts. However, the machining efficiency and accuracy are often difficult to be stable because of many complex parameters affecting the processing process. Analying the parameter variation characteristics of machine, electricity and liquid in compound electric machining system and determining all kinds of parameter measurement, control or compensation strategies. The various precision sensors, digital storage oscilloscopes and PCI-1706U synchronous data acquisition cards are used to detect and process parameters on line. Using central computer, STM32 single chip computer and digital potentiometer to adjust the ultrasonic amplitude in real time, set the working parameters of the laser micro displacement sensor and adjust the electric machining power interval. According to evaluation machining state of inter-polar electrical parameters, the electrical parameters optimally and in real time are adjusted. Using virtual instrument technology and LabVIEW platform, the real-time monitoring and optimization software of ultrasonic compound electric machining is developed. Using the control and optimization machining system, the micro structure ultrasonic compound electric machining tests is performed. The results show that the system works stably and can realize the ultrasonic compound synchronous machining at the small gap. It can ensure the machining accuracy, at the same time, the processing efficiency is improved remarkably.

Key words： ultrasonic frequency vibration; compound electric machining; on-line parameters detection; parameters optimization; micro-structure processing test

Cite this article

ZHAO Qingqing , DENG Zhengquan , ZHU Yongwei . Parameters On-line Measurement and Control and Optimization Experiments of Ultrasonic Compound Electric Machining[J]. Journal of Mechanical Engineering, 2018 , 54(17) : 255 -264 . DOI: 10.3901/JME.2018.17.255

References

[1] 张建华,张勤河,贾志新,等. 复合加工[M]. 北京:化学工业出版社,2014. ZHANG Jianhua,ZHANG Qinhe,JIA Zhixin,et al. Composite machining technology[M]. Beijing:Chemical Industry Press,2014.
[2] SEBASTIAN S. Research on ultrasonically assisted electrochemical machining process[J]. The International Journal of Advanced Manufacturing Technology,2011,52(5):565-574.
[3] 朱永伟,王占和,范仲俊,等. 微细超声复合电加工技术与应用[J]. 机械工程学报,2010,46(3):179-186. ZHU Yongwei,WANG Zhanhe,FAN Zhongjun,et al. Micro ultrasonic machining technology and application of composite electrodeposition[J]. Journal of Mechanical Engineering,2010,46(3):179-186.
[4] 房善想,赵慧玲,张勤俭. 超声加工技术的应用现状及其发展趋势[J]. 机械工程学报,2017,53(19):22-32. FANG Shanxiang,ZHAO Huiling,ZHANG Qinjian. The application status and development trends of ultrasonic machining technology[J]. Journal of Mechanical Engineering,2017,53(19):22-32.
[5] ANDREAS S,HENNING Z,MATTHIAS H,et al. Enhancing micro-EDM using ultrasonic vibration and approaches for machining of nonconducting ceramics[J]. Journal of Mechanical Engineering,2013,59(3):156~164.
[6] INSOON Y,MIN S P,CHONG N C. Micro ECM with ultrasonic vibrations using a semi-cylindrical tool[J]. International Journal of Precision Engineering and Manufacturing,2009,10(2):5-10.
[7] 汪衍涛,李翔龙,刘一凡,等. 电火花-超声复合加工法制备镍微球时非电工艺参数对镍微球尺寸的影响规律[J]. 机械工程学报,2015,51(11):195-200. WANG Yantao,LI Xianglong,LIU Yifan,et al. Effect of non-electrical parameters on the Size of nickel microspheres roduced by an ultrasound-aided electrical discharge machining[J]. Journal of Mechanical Engineering,2015,51(11):195-200.
[8] 曾伟梁,王振龙,董德生. 微细群电极的电火花超声复合反拷加工技术[J]. 上海交通大学学报,2007,41(10):1565-1568. ZENG Liangwei,WANG Zhenlong,DONG Desheng. Reverse copying technology for micro-electrode array fabrication by ultrasonic enhanced micro-EDM[J]. Journal of Shanghai Jiaotong University,2007,41(10):1565-1568.
[9] LEE P A,KIM Y H,KIM B H. Effect of low frequency vibration on micro EDM drilling[J]. International Journal of Precision Engineering and Manufacturing,2015,16(13):2217-2622.
[10] 王璟,祝锡晶,邹纯. 工件超声振动对TC4钛合金快走丝电火花线切割加工表面质量影响的研究[J]. 热加工工艺,2017,46(6):160-162. WANG Jing,ZHU Xijing,ZOU Chun. Effect of workpiece ultrasonic vibration on surface quality of TC4 titanium alloy in HS-WEDM[J]. Hot Working Technology,2017,46(6):160-162.
[11] 王明环,朱荻,张朝阳. 微细孔电解加工控制方法及试验研究[J]. 中国机械工程,2007,18(6):646-649. WANG Minghuan,ZHU Di,ZHANG Zhaoyang. Control and experimental research on microhole machining in micro-ECM[J]. China Mechanical Engineering,2007,18(6):646-649.
[12] 裴景玉,胡德金,高长水,等. 智能模糊控制技术在微细电火花加工中的应用[J]. 上海交通大学学报,2001,35(12):1830-1833. PEI Jingyu,HU Dejin,GAO Changshui,et al. Intelligent fuzzy control system applied in micro-EDM[J]. Journal of Shanghai Jiaotong University,2001,35(12):1830-1833.
[13] YU Z Y,RAJURKAKP,TANDON. A study of 3D micro-ultrasonic machining[J]. Journal of Manufacturing Science and Engineering,2004,126:727-732.
[14] 张振宇. 超声波振动辅助电火花微孔钻削系统及其工艺研究[D]. 天津:天津大学,2016. ZHANG Zhenyu. Study on ultrasonic vibration assisted micro-EDM drilling system and its technology[D]. Tianjin:Tianjin University,2016.
[15] 孙贺龙. 电火花小孔加工间隙状态检测及伺服控制系统研究[D]. 哈尔滨:哈尔滨工业大学,2017. SUN Helong. Research on the methods for detecting EDM state and servo control system[D]. Harbin:Harbin Institute of Technology,2017.
[16] UMANG M,RETO K,WALTER D B,et al. Spark location adaptive process control in meso-micro EDM[J]. The International Journal of Advanced Manufacturing Technology,2015(81):1577-1589.
[17] ZHU Yongwei,SHAO Jian,CHEN Hongzhen. Dynamic analysis and test study of ultrasonic compound micro-fine electrical-machining system[J]. Journal of Chemical and Pharmaceutical Research,2013,5(9):381-387.
[18] 陈骥,王鑫,曹久大,等. 高速CCD激光位移传感器[J]. 光学精密工程,2008,16(4):611-616. CHEN Ji,WANG Xin,CAO Jiuda,et al. Development of high-speed CCD laser displacement sensor[J]. Optics and Precision Engineering,2008,16(4):611-616.
[19] 冯雪. 数据采集卡性能指标与应用[J]. 工业控制计算机,2008,21(5):10-11. FENG Xue. Summarization of performance index and application of data acquisition card[J]. Industrial Control Computer,2008,21(5):10-11.
[20] 张朝阳,毛卫平,陈飞,等. 微细电解加工的过程检测及精度控制[J]. 中国机械工程,2010,21(6):702-706. ZHANG Zhaoyang,MAO Weiping,CHEN Fei,et al. Investigation on monitoring and control of electrochemical micro-machining process[J]. China Mechanical Engineering,2010,21(6):702-706.
[21] WATARU N,HISASHI N,YU Zuyuan. Improvement of ECM characteristics by applying ultrasonic vibration[J]. International Journal of Precision Engineering and Manufacturing,2012,13(7):1131-1136.
[22] 李琳琳,王芳,倪炀,等. 超声辅助同步电解加工复合作用机理及试验[J]. 扬州大学学报,2017,20(4):1-6. LI Linlin,WANG Fang,NI Yang,et al. Compound mechanism and testing on ultrasonic aided synchronous electrochemical machining[J]. Journal of Yangzhou University,2017,20(4):1-6.
[23] 王福元,徐家文,赵建社,等. 基于加工过程数值模拟的电解加工参数选择方法[J]. 中国机械工程,2006,17(7):716-718,723. WANG Fuyuan,XU Jiawen,ZHAO Jianshe,et al. A method of selecting electrochemical machining parameters based on numerical simulation of electrochemical machining process[J]. China Mechanical Engineering,2006,17(7):716-718,723.
[24] 孙耀杰,杜森,王国君,等. 数字电位器的研究及应用[J]. 电子设计工程,2010,18(6):161-163. SUN Yaojie,DU Sen,WANG Guojun,et al. Research and application of digital potentiometer[J]. Electronic Design Engineering,2010,18(6):161-163.
[25] 朱永伟,邵健,苏楠,等. 同步超声振动调制微细放电-电解加工技术[J]. 机械工程学报,2014,50(1):185-192. ZHU Yongwei,SHAO Jian,SU Nan,et al. Research on micro electro-discharged & electrolysis machining technology modulated by synchronizing ultrasonic vibrating[J]. Journal of Mechanical Engineering,2014,50(1):185-192.
[26] ZHU Yongwei,SHAO Jian,SU Nan,et al. Design and test on ultrasonic compound synchronizing micro-fine electrical machining system[J]. Journal of Vibration Engineering,2013,15(3):180-186.
[27] 陈国顺,于涵伟,王格芳,等. 测试工程及LabVIEW应用[M]. 北京:清华大学出版社,2013. CHEN Guoshun,YU Hanwei,WANG Gefang,et al. Test engineer and LabVIEW application[M]. Beijing:Tsinghua University Press,2013.
Options
Outlines

/

〈 〉

　 Copyright © Journal of Mechanical Engineering, All Rights Reserved.
Powered by Beijing Magtech Co. Ltd,.