In view of the wheel/rail contact surfaces deformation, based on the different statistical micro-contact models including Greenwood-Williamson(GW) model, Chang-Etsion-Bogy (CEB) model and Zhao-Maietta-Chang (ZMC) model, a wheel/rail line-contact model under dry condition is used to predict the characteristics of the wheel/rail surfaces deformation of different micro-contact models. And the formulas of micro-contact models are solved by using the Newton-Raphson method, separation formulas and force balance equation simultaneously, which obtains the pressure distribution and the contact width of different micro-contact models under the different roughness and plasticity index. Comparison of the different contact models shows that the use of elastic-plastic micro-contact models (CEB, ZMC) predict a lower maximum normal pressure and a greater contact width to the elastic model (GW). The max contact pressure of the three models is smaller than max Hertz contact pressure and the contact width is a wider range.
WU Tao
,
WU Bing
,
WEN Zefeng
,
JIN Xuesong
. Analysis of the Wheel/rail Surfaces Deformation Characteristics Based on Different Micro-contact Models[J]. Journal of Mechanical Engineering, 2017
, 53(22)
: 134
-142
.
DOI: 10.3901/JME.2017.22.134
[1] CHEN H,BAN T,ISHIDA M. Adhesion between rail/wheel under water lubricated contact[J]. Wear,2002,253(1):75-81.
[2] CHEN H,ISHIDA M,NAKAHARA T. Analysis of Adhesion under wet conditions for three-dimensional contact considering surface roughness[J]. Wear,2005,258(7):1209-1216.
[3] ZHU YI,OLOFSSON ULF. Adhesion modeling in the wheel/rail contact under dry and lubricated conditions using measured 3D surfaces[J]. Tribology International,2013,61:1-10.
[4] 吴兵,温泽峰,王衡禹,等. 高速轮轨黏着特性影响因素研究[J]. 铁道学报,2013,35(3):18-22. WU Bing,WEN Zefeng,WANG Hengyu,et al. Study on factors affecting high-speed wheel-rail adhesion characteristics[J]. Journal of the China Railway Society,2013,35(3):18-22.
[5] 吴兵. 高速轮轨黏着特性数值分析[D]. 成都:西南交通大学,2009. WU Bing. Numerical analysis of wheel/rail adhesion characteristics for high-speed railway[D]. Chengdu:Southwest Jiaotong University,2009.
[6] 吴兵,温泽峰,王衡禹,等. 高速轮轨水介质存在下的黏着特性数值研究[J]. 工程力学,2014,31(9):219-224. WU Bing,WEN Zefeng,WANG Hengyu,et al. Numerical study on adhesion of wheel and rail at high speed under wet condition[J]. Engineering Mechanics,2014,31(9):219-224.
[7] WU Bing,WEN Zefeng. Numerical analysis on wheel/rail adhesion under mixed contamination of oil and water with surface roughness[J]. Wear,2014,314(1):140-147.
[8] Mc COOL J I. Comparison of models for the contact of rough surfaces[J]. Wear,1986,107(1):37-60.
[9] LIU G,WANG Q J,LIN C. A survey of current models for simulating the contact between rough surfaces[J]. Tribology Transactions,1999,42(1):581-591.
[10] ADAMS G G,NOSONOVSKY M. Contact modeling forces[J]. Tribology International,2000,33(5):431-442.
[11] PUGLIESE G,TAVARES S M O,CIULLI E,et al. Rough contacts between actual engineering surfaces-Part Ⅱ. Contact mechanics[J]. Wear,2008,264(11):1116-1128.
[12] RENOUF M,MASSI F,FILLOT N,et al. Numerical tribology of a dry contact[J]. Tribology International,2011,44(7):834-844.
[13] GREENWOOD J A,WILLIAMSON J B P. Contact of nominally flat surfaces[J]. Proceedings of the Royal Society of London Series-A,1966,295(1442):300-319.
[14] GREENWOOD J A,TRIPP J H. Elastic contact of rough spheres[J]. Journal of Applied Mechanics,1967,34(1):153-159.
[15] GREENWOOD J A,TRIPP J H. The contact of two nominally flat rough surfaces[J]. Proc. Instn. Mech. Engrs.,1971,185(1):625-633.
[16] HISAKADO T. Effects of surfaces roughness on contact between solid surfaces[J]. Wear,1974,28(2):217-234.
[17] BUSH A W,GIBSON R D,THOMAS T R. The elastic contact of a rough surface[J]. Wear,1975,35(1):87-111.
[18] BUSH A W,GIBSON R D,KEOGH G P. Strong anisotropic rough surface[J]. ASME Journal of Tribology,1979,101(1):15-20.
[19] CHANG W R,ETSION I,BOGY D B. An elastic-plastic model for the contact of rough surfaces[J]. Journal of Tribology-Transactions of the ASME,1987,109(2):257-263.
[20] JENG H H. An elliptic elastic-plastic asperity microcontact model for rough surfaces[J]. ASME Journal of Tribology,1998,120(1):82-88.
[21] ZHAO Y W,MAIETTA D M,CHANG L. An asperity microcontact model incorporating the transition from elastic deformation to fully plastic flow[J]. Journal of Tribology,Transactions of the ASME,2000,122(1):86-93.
[22] MASJEDI M,KHONSARI M M. Film thickness and asperity load formulas for line-contact EHL with provision for surface roughness[J]. Journal of Tribology,Transactions of the ASME,2012,134(1):011503.
[23] BUSH AW,GIBSON R D,KEOGH G P. Limit of elastic deformation in contact of rough surfaces[J]. Mechanics Research Communications,1976,3(3):169-174.
[24] MCCOOL J I. Relating profile instrument measurements to the functional performance of rough surfaces[J]. Journal of Tribology,Transactions of the ASME,1987,109(2):264-270.
[25] TABOR D. The hardness of metals[M]. Oxford:Clarendon Press,1951.
[26] CHANG W R,ETSION I,BOGY D B. Friction coefficient model for metallic rough surfaces[J]. Journal of Tribology,Transactions of the ASME,1988,110(1):57-63.
[27] LIN L P,LIN J F. An elastoplastic microasperity contact model for metallic materials[J]. Journal of Tribology,Transactions of the ASME,2005,127(3):666-672.
[28] JOHNSON K L. Contact mechanics[M]. Cambridge:Cambridge University Press,1985.
[29] TIMOSHENKO S,GOODIER J N. Theory of elasticity[M]. New York:McGraw-Hill,1970.