Influence and Optimization of the Process Parameter Coupling of the Gap between Squeezer Rollers on the Properties of Composite Wet Winding Products

HAN Yuze, LIU Yanpeng, REN Mingfa, ZU Lei, HE Jingxuan

Journal of Mechanical Engineering ›› 2025, Vol. 61 ›› Issue (5) : 354-363.

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Journal of Mechanical Engineering ›› 2025, Vol. 61 ›› Issue (5) : 354-363. DOI: 10.3901/JME.2025.05.354

Influence and Optimization of the Process Parameter Coupling of the Gap between Squeezer Rollers on the Properties of Composite Wet Winding Products

  • HAN Yuze1, LIU Yanpeng2, REN Mingfa1,3,4, ZU Lei5,6, HE Jingxuan5,6
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Abstract

Consideration of the gap between squeezer rollers in wet filament winding, with the interlayer shear strength, porosity, and fiber volume fraction as performance characterization parameters for winding products. A response surface methodology to design wet filament winding experiments with three factors and three levels is employed, and the sensitivity of the gap between squeezer rollers on the performance characterization parameters is analysed. A multivariate regression predictive model that takes into account the gap between squeezer rollers along with various process parameters and different performance characterization parameters is established, revealing the influence of the gap between squeezer rollers on product performance under different conditions. Furthermore, the coupling effects of the gap between squeezer rollers with winding tension and winding speed on product performance mechanisms is analysed. Based on a multiple regression prediction model, a multi-objective optimization scheme is developed using the main objective method, and a winding experiment is designed. The results show that the optimized process parameter combination obtained through this method not only reduces the porosity of the winding product but also improves its mechanical properties, effectively enhancing the overall quality of wet-winding products.

Key words

composites / fiber winding / gap between squeezer rollers / process parameters / interlayer shear strength / porosity / parameter optimization

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HAN Yuze, LIU Yanpeng, REN Mingfa, ZU Lei, HE Jingxuan. Influence and Optimization of the Process Parameter Coupling of the Gap between Squeezer Rollers on the Properties of Composite Wet Winding Products[J]. Journal of Mechanical Engineering, 2025, 61(5): 354-363 https://doi.org/10.3901/JME.2025.05.354

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