特邀专栏:表面工程先进技术及其服役行为(上)

磨料粒度对表面微织构纯钛干摩擦性能的影响

  • 李星亮 ,
  • 岳文 ,
  • 黄飞 ,
  • 康嘉杰 ,
  • 付志强
展开
  • 1. 中国地质大学(北京)工程技术学院 北京 100083;
    2. 中国航空工业集团公司北京航空精密机械研究所精密制造技术航空科技重点实验室 北京 100076;
    3. 中国地质大学(北京)深部地质钻探技术国土资源部重点实验室 北京 100083
李星亮,男,1987年出生,博士研究生,工程师。主要研究方向为摩擦学与表面工程,机械设计及理论。E-mail:lixing3758@126.com

收稿日期: 2017-05-10

  修回日期: 2017-08-28

  网络出版日期: 2014-01-02

基金资助

国家自然科学基金(41572362,U1537108)、北京市自然科学基金(3172026)、中央高校基本科研业务费(2652015077)、装备预研中航工业联合基金(6141B05090401)和“十三五”装备预研共用技术(41423020304)资助项目。

Effect of Wear Particle Size on Dry Tribological Properties of Surface Texturing Titanium

  • LI Xingliang ,
  • YUE Wen ,
  • HUANG Fei ,
  • KANG Jiajie ,
  • FU Zhiqiang
Expand
  • 1. School of Engineering and Technology, China University of Geosciences(Beijing), Beijing 100083;
    2. Aviation Key Laboratory of Science and Technology on Precision Manufacturing, Beijing Precision Engineering Institute for Aircraft Industry, Aviation Industry Corporation of China, Beijing 100076;
    3. Key Laboratory on Deep GeoDrilling Technology, Ministry of Land and Resources, China University of Geosciences(Beijing), Beijing 100083

Received date: 2017-05-10

  Revised date: 2017-08-28

  Online published: 2014-01-02

摘要

为了提高钛及钛合金钻具在超深钻探、深海钻探和外太空钻探工程中的减摩抗磨性能。利用激光表面加工技术在工业纯钛(TA2)表面制备了不同参数的点阵微织构。采用MS-T3000摩擦磨损试验机测试了微织构钛合金在不同粒度模拟月壤作用下的摩擦学性能。利用扫描电子显微镜和能谱分析仪分析磨痕形貌及元素含量。研究结果表明:当磨料粒度小于微织构点阵的直径时,磨料压入微织构点阵里,磨料具有滚动和滑动两种运动方式。当粒度大于微织构点阵的直径时,磨料不能完全压入微织构点阵里,磨料对微织构TA2表面产生了滑动犁削作用。由于两种磨料磨损的作用机理不同,同等条件下,小粒度的磨料作用下的微织构TA2的摩擦因数和磨损率较大粒度磨粒作用下的最大减少量分别为50%和53%。考虑磨料粒度与微结构的匹配性,可以大大降低摩擦减少磨损。

本文引用格式

李星亮 , 岳文 , 黄飞 , 康嘉杰 , 付志强 . 磨料粒度对表面微织构纯钛干摩擦性能的影响[J]. 机械工程学报, 2017 , 53(24) : 25 -33 . DOI: 10.3901/JME.2017.24.025

Abstract

In order to improve anti-friction and anti-wear performance of the titanium alloy drilling tools used in the ultra deep drilling, deep sea drilling, and drilling engineering in outer space. Dimple textures are prepared on TA2 titanium surface by means of laser surface texturing (LST). Tribological behaviors of the texturing surfaces are investigated under lubrication with two kinds of simulated lunar soil in dry sliding contact on a MS-T3000 friction and wear tester. The micro-morphologies and element content on the worn surfaces are analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), respectively. The result shows that the wear particle would be compressed to completely embed into the dimples while lubricated by small particles. The small wear particles combine with rolling and sliding movements in the process of sliding which lead to lower friction and wear on the texturing TA2 surface. However, unavoidable sliding damages take place the texturing surface lubricated by large particles. The large foreign particles are too difficult to be squeezed to embed completely into the dimples results in larger friction coefficients and wear rate on the texturing TA2 surface. So, the highest reduction ratios for friction coefficient and wear rate are 50% and 53% for the texturing surface which is lubricated by small particles comparing with it lubricated by large particles. Besides, the matching rate of abrasive particle size and texture parameter can greatly reduce friction and wear.

参考文献

[1] 温诗铸. 我国摩擦学研究的现状与发展[J]. 机械工程学报,2004,40(11):1-6. WEN Shizhu. The present situation and development of tribological research in China[J]. Chinese Journal of Mechanical Engineering,2004,40(11):1-6.
[2] 温诗铸. 纳米摩擦学研究进展[J]. 机械工程学报,2007,43(10):1-8. WEN Shizhu. Research progress of nano tribology[J]. Chinese Journal of Mechanical Engineering,2007,43(10):1-8.
[3] BANERJEE D,WILLIAMS J C. Perspectives on titanium science and technology[J]. Acta Materialia,2013,61:844-879.
[4] LEYENS C,PETERS M. Titanium and titanium alloys:Fundamentals and applications[J]. Weinheim:Wiley-VCH,2003.
[5] LUTJERING G,WILLIAMS J C. Titanium[M]. 2nd ed. Berlin:Springer,2007.
[6] BUDINSKI K G. Tribological properties of titanium alloys[J]. Wear,1991,151:203-217.
[7] GUO L T,LIU X C,GAO J Q,et al. Effect of surface modifications to Tiporcelain bonding strength[J]. Materials and Manufactruing Processes,2010,25:710-717.
[8] DONG Z H,FANG G Y,JI Y C,et al. Parameters and structure of lunar regolith in Chang'E-3 landing area from lunar penetrating radar (LPR) data[J]. Icarus,2017,282:40-46.
[9] 张森森,王世杰,李雄耀,等. 月尘的性质及危害评述[J]. 地球科学-中国地质大学学报,2013,38(2):339-350. ZHANG Sensen,WANG Shijie,LI Xiongyao,et al. Properties and harmfulness of lunar dust:A review[J]. Earth Science-Journal of China University of Geosciences,2013,38(2):339-350.
[10] 白羽,郝宁,王志浩,等. 模拟月尘对巡视器车轮轮轴材料的磨损试验研究[J]. 航天器环境工程,2013,30(5):493-498. BAI Yu,HAO Ning,WANG Zhihao,et al. Abrasion test on wheel and axle materials of lunar rover under the influence of simulation lunar dust[J]. Spacecraft Environment Engineering,2013,30(5):493-498.
[11] GROPPER D,WANG L,HARVEY T J. Hydrodynamic lubrication of textured surfaces:A review of modeling techniques and key findings[J]. Tribology International,2016,94:509-529.
[12] WU Shaofeng,GAO Dianrong,LIANG Yingna,et al. Influence of non-smooth surface on tribological properties of glass fiber-epoxy resin composite sliding against stainless steel under natural seawater lubrication[J]. Chinese Journal of Mechanical Engineering,2015,28(6):1171-1176.
[13] SHINKARENKO A,KLIGERMAN Y,ETSION I. The effect of surface texturing in soft elasto-hydrodynamic lubrication[J]. Tribology International,2009,42:284-292.
[14] ETSION I,KLIGERMAN Y,HALPERIN G. Analytical and experimental investigation of laser-textured mechanical seal faces[J]. Tribology Transactions,1999,42(3):511-516.
[15] COSTA H L,HUTCHINGS I M. Hydrodynamic lubrication of textured steel surfaces under reciprocating sliding conditions[J]. Tribology International,2007,40:1227-1238.
[16] IBATAN T,UDDIN M S,CHOWDHURY M A K.. Recent development on surface texturing in enhancing tribological performance of bearing sliders[J]. Surface & Coatings Technology,2015,272:102-120.
[17] DASILVA W M,SUAREZ M P,MACHADO A R,et al. Effect of laser surface modification on the micro-abrasive wear resistance of coated cemented carbide tools[J]. Wear,2013,302:1230-1240.
[18] LIU Y Y,DENG J X,Wu F F,et al. Wear resistance of carbide tools with textured flank-face in dry cutting of green alumina ceramics[J]. Wear,2017,372-373:91-103.
[19] LI K M,YAO Z Q,HU Y X,et al. Friction and wear performance of laser peen textured surface under starved lubrication[J]. Tribology International,2014,77:97-105.
[20] WU Z,XING Y Q,HUANG P,et al. Tribological properties of dimple-textured titanium alloys under dry sliding contact[J]. Surface & Coatings Technology,2017,309:21-28.
[21] JANSSEN A,PINEDO B,IGARTUA A,et al. Study on friction and wear reducing surface micro-structures for a positive displacement pump handling highly abrasive shale oil[J]. Tribology International,2017,107:1-9.
[22] AMANOV A,SASAKI S. A study on the tribological characteristics of duplex-treated Ti-6Al-4V alloy under oil-lubricated sliding conditions[J]. Tribology International,2013,64:155-163.
[23] HE D Q,ZHENG S X,PU J B,et al. Improving tribological properties of titanium alloys by combining laser surface texturing and diamond-like carbon film[J]. Tribology International,2015,82:20-27.
[24] BUSCAGLIA G C,CIUPERCA I,JAI M. On the optimization of surface textures for lubricated contacts[J]. Journal of Mathematical Analysis and Applications. 2007,335:1309-1327.
[25] COSTA H L,HUTCHINGS I M. Hydrodynamic lubrication of textured steel surfaces under reciprocating sliding conditions[J]. Tribology International,2007,40:1227-1238.
[26] WANG X L,KATO K,ADACHI K,et al. Loads carrying capacity map for the surface texture design of SiC thrust bearing sliding in water[J]. Tribology International,2003,36:189-197.
[27] GAO L M,YANG P R,DYMOND I,et al. Effect of surface texturing on the elastohydrodynamic lubrication analysis of metal-on-metal hip implants[J]. Tribology International,2010,43:1851-1860.
[28] BRUNETI ERE N,TOURNERIE B. Numerical analysis of a surface-textured mechanical seal operating in mixed lubrication regime[J]. Tribology International,2012,49:80-89.
[29] KIM B,CHAE Y H,CHOI H S. Effects of surface texturing on the frictional behavior of cast iron surfaces[J]. Tribology International,2014,70:128-135.
[30] 于如飞,陈渭. 表面织构化在工业摩擦学领域的研究现状与展望[J]. 机械工程学报,2017,53(3):100-110. YU Rufei,CHEN Wei. Research progress and prospect of surface texturing in industrial tribology[J]. Journal of Mechanical Engineering,2017,53(3):100-110.
[31] 周仲荣,钱林茂. 摩擦学尺寸效应及相关问题的思考[J]. 机械工程学报,2003,39(8):22-26. ZHOU Zhongrong,QIAN Linmao. Tribological size effect and related problems[J]. Journal of Mechanical Engineering,2003,39(8):22-26.
[32] 朱华,陆斌斌,历建全,等. 摩擦学问题研究的非线性理论方法[J]. 机械工程学报,2010,46(15):82-88. ZHU Hua,LU Binbin,LI Jianquan,et al. Nonlinear theory and methods of researching tribological problems[J]. Journal of Mechanical Engineering,2010,46(15):82-88.
[33] ZHANG H,ZHANG D Y,HUA M,et al. A study on the tribological behavior of surface texturing on babbitt alloy under mixed or starved lubrication[J]. Tribology Letter,2014,56:305-315.
[34] FANG L,KONG X L,ZHOU Q D. A wear tester capable of monitoring and evaluating the movement pattern of abrasive particles in three-body abrasion[J]. Wear,1992,159:115-120.
[35] FANG L,KONG X L,SU J Y,et al. Movement patterns of abrasive particles in three-body abrasion[J]. Wear,1993,162-164:782-789.
[36] 桑多尔B I. 循环应力和循环应变的基本原理[M]. 北京:科学出版社,1985. SANDOR B I. The basic principle of cyclic stress and cyclic strain[M]. Beijing:Science Press,1985.
[37] 温诗铸. 摩擦学原理[M]. 北京:清华大学出版社,1990. WEN Shizhu. Principles of tribology[M]. Beijing:Tsinghua University Press,1990.
[38] JOHNSON K L. Contact mechanics[M]. Cambridge:Cambridge University Press,1985.
[39] 常秋英,齐烨,王斌,等. 激光表面织构对45钢干摩擦性能的影响[J]. 机械工程学报,2017,53(3):148-154. CHANG Qiuying,QI Ye,WANG Bin,et al. Tribological influence of laser surface textures on 45 steel under dry sliding[J]. Journal of Mechanical Engineering,2017,53(3):148-154.
[40] 方亮,杜道山,张晓峰,等. 三体磨损中的塑性变形磨损[J]. 西安交通大学学报,2003,37(2):111-114. FANG Liang,DU Daoshan,ZHANG Xiaofeng,et al. Plastic deformation wear in three-body abrasion[J]. Journal of Xi'an Jiaotong University,2003,37(2):111-114.
文章导航

/

〈 〉