材料科学与工程

性能梯度分布热成形技术研究进展

  • 彭艳 ,
  • 刘才溢 ,
  • 郝露菡 ,
  • 邢鹏达
展开
  • 燕山大学国家冷轧板带装备及工艺工程技术研究中心 秦皇岛 066004
彭艳(通信作者),男,1971年出生,博士,教授,博士研究生导师。主要研究方向为金属塑性变形。E-mail:pengyan@ysu.edu.cn

网络出版日期: 2016-04-15

基金资助

河北省高等学校高层次人才科学研究资助项目(GCC2014039)

Review of Performance Gradient Distribution Hot Forming Technology

  • PENG Yan ,
  • LIU Caiyi ,
  • HAO Luhan ,
  • XING Pengda
Expand
  • National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004

Online published: 2016-04-15

摘要

高强钢热成形技术对实现汽车轻量化,提高汽车的安全性能具有重要作用。传统的热成形技术所得制件具有超高强度,但塑性通常较低,综合力学性能不高。近年来,为了使热成形件兼具高强度和高塑性的力学性能指标,性能梯度分布热成形技术成为学者们的研究热点。通过分析性能梯度分布热成形技术的强化机理,对实现材料性能梯度分布热成形技术的工艺调控思路进行归纳总结;从加工工艺的角度出发,对当前实现性能梯度分布热成形技术的方法进行分析,对如何通过控制初始加热温度、模具冷却速度、改进模具材料和模具与成形件接触面积从而达到材料微观组织渐变分布、性能梯度分布的目的进行详细阐述;对国内外性能梯度分布热成形技术研究现状进行总结与分析,对性能梯度分布热成形技术的主要发展方向及其中存在的关键科学问题,包括理论基础、加热技术工艺实现、性能梯度分布模具设计等,进行深入探讨。性能梯度分布热成形技术对于精确成形、轻量化、高性能、短流程、低成本、环境友好有着重要的作用,是未来热成形技术发展的重要方向。

本文引用格式

彭艳 , 刘才溢 , 郝露菡 , 邢鹏达 . 性能梯度分布热成形技术研究进展[J]. 机械工程学报, 2016 , 52(8) : 67 -75 . DOI: 10.3901/JME.2016.08.067

Abstract

High strength steel hot forming technology plays an important role in achieving lightweight vehicles, improving the safety performance of vehicles. The traditional hot forming product has high strength, but the plasticity is usually low and comprehensive mechanical performance is not high. Recent years, in order to achieve both high strength and high plasticity of the hot forming parts, performance gradient distribution hot forming technology has become the hotspot of scholars. The process control of material gradient properties hot forming technology is summarized through the analysis of strengthening mechanism of performance gradient distribution hot forming technology. The current methods to realize performance gradient distribution of hot forming technology are analyzed from the perspective of process, which contains detail description about how to control the initial heating temperature, cooling rate, and how to improve the mold material and the mold and forming contact area with the aim of achieving the material microstructure and performance gradient distribution. The performance gradient distribution hot forming technology research status at home and abroad is summarized and analyzed. The main direction and key scientific problems of performance gradient distribution hot forming technology, including the theoretical basis, the heating technology implementation, performance gradient distribution mold design are discussed. Performance gradient distribution hot forming technology plays an important role in precision forming, lightweight, high performance, short process, low cost and environment friendly characteristics. It is an important direction for future development of hot forming technology.

参考文献

[1] 李激光,张金栋,黄海亮,等. 高强汽车用钢的研究现状及发展趋势[J]. 材料导报,2012,26(1):397-401.
LI Jiguang,ZHANG Jindong,HUANG Hailiang,et al. Research status and development trend of high strength steel for automotive[J]. Materials Review,2012,26(1):397-401.
[2] 钟志华,黄文梅,杨沿平,等. 汽车车身冲压工艺与模具关键技术研究[J]. 机械工程学报,2003,39(12):44-50.
ZHONG Zhihua,HUANG Wenmei,YANG Yanping,et al. Research on key techniques for sheet metal forming of automotive body components[J]. Chinese Journal of Mechanical Engineering,2003,39(12):44-50.
[3] 储双杰,刘宝军. 我国高等级汽车板生产现状与展望[J]. 轧钢,2005,22(1):36-49.
CHU Shuangjie,LIU Baojun. Current situation of high level automobile sheet production in China and its prospect[J]. Steel Rolling,2005,22(1):36-49.
[4] 郑松林,王彦生,卢曦,等. 基于强度变化特征的汽车结构件轻量化设计方法[J]. 机械工程学报,2008,44(2):129-133.
ZHENG Songlin,WANG Yansheng,LU Xi,et al. Weight-reduction design of auto structures based on strength characteristics[J]. Chinese Journal of Mechanical Engineering,2008,44(2):129-133.
[5] 李永兵,李亚庭,楼铭,等. 轿车车身轻量化及其对连接技术的挑战[J]. 机械工程学报,2012,48(18):44-54.
LI Yongbing,LI Yating,LOU Ming,et al. Lightweighting of car body and its challenges to joining technologies[J]. Journal of Mechanical Engineering,2012,48(18):44-54.
[6] 龙江启,兰凤崇,陈吉清. 车身轻量化与钢铝一体化结构新技术的研究进展[J]. 机械工程学报,2008,44(6):27-35.
LONG Jiangqi,LAN Fengchong,CHEN Jiqing. New technology of lightweight and steel-aluminum hybrid structure car body[J]. Chinese Journal of Mechanical Engineering,2008,44(6):27-35.
[7] 林建平,王立影,田浩彬,等. 超高强度钢板热冲压成形研究与进展[J]. 金属铸锻焊技术,2008,37(12):140-144.
LIN Jianping,WANG Liying,TIAN Haobin,et al. Research and progress of hot stamping of ultrahigh strength steel[J]. Hot Working Technology,2008,37(12):140-144.
[8] 李光耀,王琥,杨旭静,等. 板料冲压成形工艺与模具设计制造中的若干前沿技术[J]. 机械工程学报,2010,46(10):31-39.
LI Guangyao,WANG Hu,YANG Xujing,et al. Some new topics on process design and mould manufacture for sheet metal forming[J]. Journal of Mechanical Engineering,2010,46(10):31-39.
[9] 陈明和,茆汉湖,朱知寿. 热成形过程微观组织模拟研究进展[J]. 塑性工程学报,2005,12(2):1-6.
CHEN Minghe,MAO Hanhu,ZHU Zhishou. Overview on numerical simulation of microstructure evolution during hot deformation[J]. Journal of Plasticity Engineering,2005,12(2):1-6.
[10] 朱平,张宇,葛天,等. 基于正面耐撞性仿真的轿车车身材料轻量化研究[J]. 机械工程学报,2005,41(9):207-211.
ZHU Ping,ZHANG Yu,GE Tian,et al. Research on lightweight of auto-body material based on crashworthiness simulation[J]. Chinese Journal of Mechanical Engineering,2005,41(9):207-211.
[11] DEMERI M Y. Advanced high-strength steels[M]. OH:ASM International,2013.
[12] 曹立波,丁海建,李克,等. 可伸缩式汽车碰撞缓冲吸能装置的试验与仿真研究[J]. 中国机械工程,2009,20(17):2137-2141.
CAO Libo,DING Haijian,LI Ke,et al. Computational simulation and test study of an extendable and retractable automobile crash energy absorbing device[J]. China Mechanical Engineering,2009,20(17):2137-2141.
[13] 林逸,李红建,王继新,等. 车体典型结构件的抗弯曲冲击特性[J]. 农业机械学报,2005,36(4):17-21.
LIN Yi,LI Hongjian,WANG Jixin,et al. Study on bend crashworthiness of typicalbody structure[J]. Transaction of the Chinese Society for Agricultural Machinery,2005,36(4):17-21.
[14] 虞钢,赵树森,张永杰,等. 异种金属激光焊接关键问题研究[J]. 中国激光,2009,36(2):261-268.
YU Gang,ZHAO Shusen,ZHANG Yongjie,et al. Researeh on key issues of laser welding of dissimilar metal[J]. Chinese Journal of Lasers,2009,36(2):261-268.
[15] 马宁,张宗华,胡平,等. 热成形金属复合材料的微观结构及力学行为研究[J]. 材料工程,2011(5):88-92.
MA Ning,ZHANG Zonghua,HU Ping,et al. Microstructure and mechanical behavior of new type multi-layer metallic composite material in hot forming[J]. Journal of Materials Engineering,2011(5):88-92.
[16] 朱敏,姬琳,叶辉. 考虑侧碰的汽车B柱加强板材料性能梯度优化[J]. 吉林大学学报,2011,41(5):1210-1215.
ZHU Min,JI Lin,YE Hui. Optimization of yield stress distribution in B pillar reinforcement panel regarding side crashworthiness[J]. Journal of Jilin University,2011,41(5):1210-1215.
[17] 马宁,胡平,闫康康,等. 高强度硼钢热成形技术研究及其应用[J]. 机械工程学报,2010,46(14):68-72.
MA Ning,HU Ping,YAN Kangkang,et al. Research on boron steel for hot forming and its application[J]. Journal of Mechanical Engineering,2010,46(14):68-72.
[18] 王世魁. 变强度冲压件热成形关键技术研究[D]. 哈尔滨:哈尔滨工业大学,2014.
WANG Shikui. Research on the key technology of hot stamping for variable strength parts[D]. Harbin:Harbin Institute of Technology,2014.
[19] MORI K. Smart hot stamping of ultra-high strength steel parts[J]. Transactions of Nonferrous Metals Society of China,2012,22:496-503.
[20] MORI K,MAENO T,MONGKOLKAJI K. Tailored die quenching of steel parts having strength distribution using bypass resistance heating in hot stamping[J]. Journal of Materials Processing Technology,2013,213:508-514.
[21] LIANG Weikang,WANG Liang,LIU Yong,et al. Hot stamping parts with tailored properties by local resistance heating[J]. Procedia Engineering,2014,81:1731-1736.
[22] 马宁. 高强度钢板热成形技术若干研究[D]. 大连:大连理工大学,2010.
MA Ning. Research on hot forming of high strength steel[D]. Dalian: Dalian University of Technology,2010.
[23] GEORGE R,BARDELCIK A,WORSWICK M J. Hot forming of boron steels using heated and cooled tooling for tailored properties[J]. Journal of Materials Processing Technology,2012,212:2386-2399.
[24] 刘冰琪. 高强钢板热成形局部硬化的数值模拟与实验研究[D]. 长春:吉林大学,2014.
LIU Bingqi. Numerical simulation of partial hardening and experimental research on HSS hot stamping[D]. Changchun:Jilin University,2014.
[25] KARBASIAN H,TEKKAYA A E. A review on hot stamping[J]. Journal of Materials Processing Technology,2010,210:2103-2118.
[26] MORI K,OKUDA Y. Tailor die quenching in hot stamping for producing ultra-high strength steel formed parts having strength distribution[J]. CIRP Annals Manufacturing Technology,2010,59:291-294.
[27] 林建平,王立影,田浩彬,等. 超高强度钢热流变行为[J]. 塑性工程学报,2009,16(2):181-183.
LIN Jianping,WANG Liying,TIAN Haobin,et al. Research on hot forming behavior of ultrahigh strength steel[J]. Journal of Plasticity Engineering,2009,16(2):181-183.
[28] 宋磊峰,马鸣图,张宜生,等. 热冲压成形新型B钢开发与工艺研究[J]. 中国工程科学,2014,16(1):71-75.
SONG Leifeng,MA Mingtu,ZHANG Yisheng,et al. New boron steel development and process research of hot stamping[J]. Engineering Sciences,2014,16(1):71-75.
[29] 董瀚,曹文全,时捷,等. 第3代汽车钢的组织与性能调控技术[J]. 钢铁,2011,46(6):1-11.
DONG Han,CAO Wenquan,SHI Jie,et al. Microstructure and performance control technology of the 3rd generation auto sheet steels[J]. Iron & Steel,2011,46(6):1-11.
[30] 相楠. B1500HS硼钢板淬后性能及高温流动行为研究[D]. 济南:山东大学,2011.
XIANG Nan. Research on properties after quenching and flow behavior at elevated temperature of B1500HS boron sheet steel[D]. Jinan:Shandong University,2011.
[31] SPEER J G,MATLOCK D K,DECOOMAN B C,et al. Carbon partitioning into austenite after martensite transformation[J]. Acta Mater,2003,51:2611-2622.
[32] YING L,CHANG Y,HU P,et al. Influence of low tempering temperature on fracture toughness of ultra high strength boron steel for hot forming[J]. Advanced Materials Research,2011,146:160-165.
[33] SANTOFIMIA M J,NGUYE MINH T,ZHAO L,et al. New low carbon Q&P steels containing film-like intercritical ferrite[J]. Materials Science and Engineering:A,2010,527(23):6429-6439.
[34] YI H L,GHOSH S,BHADESHIA H. Dual-phase hot-press forming alloy[J]. Materials Science and Engineering: A,2010,527(18):4870-4874.
[35] 姜大鑫. 高强度钢板热成形多场耦合关系研究[D]. 大连:大连理工大学,2012.
JIANG Daxin. Research on high strength steel multi-field coupled relationships in hot forming[D]. Dalian:Dalian University of Technology,2012.
[36] 张伟玮,韩聪,苑世剑. 高强钢22MnB5扭力梁热成形热力耦合数值模拟[J]. 材料科学与工艺,2014,22(3):16-22.
ZHANG Weiwei,HAN Cong,YUAN Shijian. Hot forming processing simulation of torsion beam of high strength steel 22MnB5[J]. Materials Science and Technology,2014,22(3):16-22.
文章导航

/