机械动力学

绿色切削微量润滑技术润滑剂特性研究进展

  • 袁松梅 ,
  • 朱光远 ,
  • 王莉
展开
  • 1. 北京航空航天大学机械工程及自动化学院 北京 100191;
    2. 北京航空航天大学北京市高效绿色数控加工工艺及装备工程技术研究中心 北京 100191
朱光远,男,1990年出生,博士研究生。主要研究方向为绿色制造技术。E-mail:zhugy90@163.com

收稿日期: 2016-12-09

  修回日期: 2017-03-14

  网络出版日期: 2017-09-05

基金资助

国家自然科学基金资助项目(51475030)

Recent Progress on Lubricant Characteristics of Minimum Quantity Lubrication (MQL) Technology in Green Cutting

  • YUAN Songmei ,
  • ZHU Guangyuan ,
  • WANG Li
Expand
  • 1. School of Mechanical Engineering and Automation, Beihang University, Beijing 100191;
    2. Beijing Engineering Technological Research Center of High-Efficient and Green CNC Machining Process and Equipment, Beihang University, Beijing 100191

Received date: 2016-12-09

  Revised date: 2017-03-14

  Online published: 2017-09-05

摘要

微量润滑技术作为一种典型的绿色冷却润滑方式,近年来逐渐受到科学界和产业界的重视。而目前在微量润滑技术工程化应用中,由于机理研究的缺乏,在加工工艺参数的选择上始终存在盲目性,也难以实现微量润滑系统参数与加工工艺参数的最佳匹配,以达到最优的切削效果。作为微量润滑技术工程化应用中的关键因素之一,润滑剂特性决定于工艺参数及润滑剂的理化性质,并直接影响到微量润滑技术的冷却润滑效果。综述微量润滑技术雾粒特性、渗透特性及润滑剂选择方面的最新研究进展,旨在建立其与切削性能之间的量化关系。这些研究可为进一步揭示微量润滑技术增效机理提供理论依据;为微量润滑系统参数和工艺参数的优化,选择和研制微量润滑专用润滑剂,建立微量润滑绿色切削整体解决方案提供科学指导。

本文引用格式

袁松梅 , 朱光远 , 王莉 . 绿色切削微量润滑技术润滑剂特性研究进展[J]. 机械工程学报, 2017 , 53(17) : 131 -140 . DOI: 10.3901/JME.2017.17.131

Abstract

As a typical sustainable cooling/lubricating method, minimum quantity lubrication (MQL) has been paid much attention to recently. However, due to the insufficiency of mechanism research, there exists blindness in the processing parameter optimization procedures. Also, it is difficult to identify the optimal match between MQL system parameters and cutting parameters to achieve the best cutting performance. As one of key factors in the engineering application of MQL technology, the lubricant characteristics, which are determined by processing parameters and physical/chemical properties of lubricant, have directly influence on the MQL cooling/lubricating performance. In order to build a quantitative relationship between the lubricant characteristics and the cutting performance, recent progress on the lubricant mist characteristics, penetration abilities and the physical/chemical properties has been reviewed. Results obtained can provide theoretical foundations for further reveal of the MQL cutting mechanism and scientific instructions for engineer application of this technology especially for the optimization of MQL system parameters and processing parameters, selecting or developing specialized MQL lubricants and the establishment of the total solution in MQL green cutting.

参考文献

[1] 冯之敬. 机械制造工程原理[M]. 北京:清华大学出版社, 2008. FENG Zhijing. Principles of mechanical manufacturing engineering[M]. Beijing:Tsinghua University Press, 2008.
[2] KLOCKE F, EISENBLÄTTER G. Dry cutting[J]. CIRP Annals-Manufacturing Technology, 1997, 46(2):519-526.
[3] WEINERT K, INASAKI I, SUTHERLAND J W, et al. Dry machining and minimum quantity lubrication[J]. CIRP Annals-Manufacturing Technology, 2004, 53(2):511-537.
[4] 周春宏,赵汀,姚振强. 最少量润滑切削技术(MQL)-经济有效的绿色制造方法[J]. 机械设计与研究, 2005, 21(5):81-83. ZHOU Chunhong, ZHAO Ting, YAO Zhenqiang. MQL-An economical solution to sustainable manufacturing with high efficiency[J]. Machine Design and Research, 2005, 21(5):81-83.
[5] SREEJITH P S, NGOI B K A. Dry machining:machining of the future[J]. Journal of Materials Processing Technology, 2000, 101(1):287-291.
[6] 刘志峰,张崇高,任家隆. 干切削加工技术及应用[M]. 北京:机械工业出版社, 2005. LIU Zhifeng, ZHANG Chonggao, REN Jialong. Dry machining technology and application[M]. Beijing:China Machine Press, 2005.
[7] WILLIAMS J A, TABOR D. The role of lubricants in machining[J]. Wear, 1977, 43(3):275-292.
[8] GODLEVISKI V A, VOLKOV A V. The kinetics of lubricant penetration action during machining[J]. Lubrication Science, 1997(9):127-140.
[9] 刘俊岩. 水蒸汽作绿色冷却润滑剂的作用机理及切削试验研究[D]. 哈尔滨:哈尔滨工业大学, 2005. LIU Junyan. Study on action mechanism and experiment with water vapor as coolants and lubricants in green cutting[D]. Harbin:Harbin Institute of Technology, 2005.
[10] 严鲁涛. 低温微量润滑切削技术作用机理及试验研究[D]. 北京:北京航空航天大学, 2011. YAN Lutao. Mechanics and experimental investigation of minimum quantity lubrication with cooling air (MQL-CA) machining process[D]. Beijing:Beihang University, 2011.
[11] BHOWMICK S, ALPAS A T. The role of diamond-like carbon coated drills on minimum quantity lubrication drilling of magnesium alloys[J]. Surface and Coatings Technology, 2011, 205(23):5302-5311.
[12] PARK K H, KWON P Y, EWALD B. Effect of nano-enhanced lubricant in minimum quantity lubrication balling milling[J]. Journal of Tribology, 2011, 133(3):031803.
[13] WAKABAYASHI T, SUDA S, INASAKI I, et al. Tribological action and cutting performance of MQL media in machining of aluminum[J]. CIRP Annals-Manufacturing Technology, 2007, 56(1):97-100.
[14] WAKABAYASHI T, INASAKI I, SUDA S. Tribological action and optimal performance:Research activities regarding MQL machining fluids[J]. Machining Science and Technology, 2006, 10(1):59-85.
[15] MIN S, INASAKI I, FUJIMURA S, et al. Investigation of adsorption behavior of lubricants in near-dry machining[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2005, 219(9):665-671.
[16] DUCHOSAL A, LEROY R, VECELLIO L, et al. An experimental investigation on oil mist characterization used in MQL milling process[J]. The International Journal of Advanced Manufacturing Technology, 2013, 66(5-8):1003-1014.
[17] ABUKHSHIM N A, MATIVENGA P T, SHEIKH M A. Heat generation and temperature prediction in metal cutting:A review and implications for high speed machining[J]. International Journal of Machine Tools and Manufacture, 2006, 46(7):782-800.
[18] PARK K H, OLORTEGUI-YUME J, YOON M C, et al. A study on droplets and their distribution for minimum quantity lubrication (MQL)[J]. International Journal of Machine Tools and Manufacture, 2010, 50(9):824-833.
[19] 汤羽昌,何宁,赵威,等. 基于微量润滑的两级雾化仿真与试验研究[J]. 工具技术, 2013, 47(1):3-6. TANG Yuchang, HE Ning, ZHAO Wei, et al. Simulation of two-stage atomization and experimental study on minimum quantity lubrication[J]. Tool Engineering, 2013, 47(1):3-6.
[20] 刘晓丽,李亮,赵威,等. 基于微量润滑的切削油雾雾化特性测试与分析[J]. 工具技术, 2012, 45(12):16-18. LIU Xiaoli, LI Liang, ZHAO Wei, et al. Study on cutting oil mist spray characteristic based on minimum quantity lubrication[J]. Tool Engineering, 2012, 45(12):16-18.
[21] 刘晓丽. 基于微量润滑的切削环境空气质量检测与分析[D]. 南京:南京航空航天大学, 2012. LIU Xiaoli. The detection and analysis of ambient air quality in the cutting process based on minimal quantity lubrication[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2012.
[22] ISKANDAR Y, TENDOLKAR A, ATTIA M H, et al. Flow visualization and characterization for optimized MQL machining of composites[J]. CIRP Annals-Manufacturing Technology, 2014, 63(1):77-80.
[23] INSURANCE G S A. Minimum Quantity Lubrication for Machining Operations[R]. BGI/GUV-I718E, in German, Berlin:Deutsche Gesetzliche Unfallversicherung (DGUV), 2010.
[24] ATTANASIO A, GELFI M, GIARDINI C, et al. Minimal quantity lubrication in turning:Effect on tool wear[J]. Wear, 2006, 260(3):333-338.
[25] KAMATA Y, OBIKAWA T. High speed MQL finish-turning of Inconel 718 with different coated tools[J]. Journal of Materials Processing Technology, 2007, 192:281-286.
[26] OBIKAWA T, ASANO Y, KAMATA Y. Computer fluid dynamics analysis for efficient spraying of oil mist in finish-turning of Inconel 718[J]. International Journal of Machine Tools & Manufacture, 2009, 49(12-13):971-978.
[27] OBIKAWA T, KAMATA Y, SHINOZUKA J. High-speed grooving with applying MQL[J]. International Journal of Machine Tools and Manufacture, 2006, 46(14):1854-1861.
[28] TASDELEN B, WIKBLOM T, EKERED S. Studies on minimum quantity lubrication (MQL) and air cooling at drilling[J]. Journal of Materials Processing Technology, 2008, 200(1-3):339-346.
[29] KYUNG H P, GI D Y, SUHAIMI M A,et al. The effect of cryogenic cooling and minimum quantity lubrication on end milling of titanium alloy Ti-6Al-4V[J]. Journal of Mechanical Science and Technology, 2015, 29(12):5121-5126.
[30] DUCHOSAL A, SERRA R, LEROY R. Numerical study of the inner canalization geometry optimization in a milling tool used in micro quantity lubrication[J]. Mechanics & Industry, 2014, 15(5):435-442.
[31] DUCHOSAL A, SERRA R, LEROY R, et al. Numerical steady state prediction of spitting effect for different internal canalization geometries used in MQL machining strategy[J]. Journal of Manufacturing Processes, 2015, 20:149-161.
[32] DUCHOSAL A, SERRA R, LEROY R, et al. Numerical optimization of the minimum quantity lubrication parameters by inner canalizations and cutting conditions for milling finishing process with Taguchi method[J]. Journal of Cleaner Production, 2015, 108:65-71.
[33] DUCHOSAL A, WERDA S, SERRA R, et al. Numerical modeling and experimental measurement of MQL impingement over an insert in a milling tool with inner channels[J]. International Journal of Machine Tools and Manufacture, 2015, 94:37-47.
[34] DUCHOSAL A, WERDA S, SERRA R, et al. Experimental method to analyze the oil mist impingement over an insert used in MQL milling process[J]. Measurement, 2016, 86:283-292.
[35] LAWAL S A, CHOUDHURY I A, NUKMAN Y. A critical assessment of lubrication techniques in machining processes:A case for minimum quantity lubrication using vegetable oil-based lubricant[J]. Journal of Cleaner Production, 2013, 41:210-221.
[36] 田佳. 低温微量润滑切削环境空气质量研究[D]. 南京:南京航空航天大学, 2009. TIAN Jia. An investigation of ambient air quality in cutting process with cryogenic minimum quantity lubrication[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2009.
[37] MWFSAC (OSHA). Metalworking fluids safety and health best practice manual[S]. Washington DC:Occupational Safety & Health Administration, 2008.
[38] 环境保护部, 国家质量监督检验检疫总局. 环境空气质量标(GB 3095-2012)[S]. 北京:中国环境科学出版社, 2012. Ministry of Environmental Protection of P.R.C., General Administration of Quality Supervision, Inspection and Quarantine of P.R.C. Ambient air quality standards (GB 3095-2012)[S]. Beijing:China Environmental Science Press, 2012.
[39] 国家机械工业局. 金属切削机床油雾浓度测量方法(JB/T 9879-1999)[S]. 北京:国家机械工业局, 1999. State Bureau of Machine-Building Industry. Metal cutting machine tools-determination method of oil mist concentration (JB/T 9879-1999)[S]. Beijing:State Bureau of Machine-Building Industry, 1999.
[40] 赵威,何宁,李亮,等. 微量润滑系统参数对切削环境空气质量的影响[J]. 机械工程学报, 2014, 50(13):184-189. ZHAO Wei, HE Ning,LI Liang, et al. Investigation on the influence of system parameters on ambient air[J]. Journal of Mechanical Engineering, 2014, 50(13):184-189.
[41] TAWAKOLI T, HADAD M J, SADEGHI M H. Influence of oil mist parameters on minimum quantity lubrication-MQL grinding process[J]. International Journal of Machine Tools and Manufacture, 2010, 50(6):521-531.
[42] LIU Z Q, CAI X J, CHEN M, et al. Investigation of cutting force and temperature of end-milling Ti-6Al-4V with different minimum quantity lubrication (MQL) parameters[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2011, 225(8):1273-1279.
[43] PEI H J, SHEN C G, ZHENG W J, et al. CFD analysis and experimental investigation of jet orientation in MQL machining[C]//Advanced Materials Research. Trans Tech Publications, 2010, 135:462-466.
[44] ZHENG W J, PEI H J, WANG G C, et al. Effect of flow field on cutting fluid penetration during minimum quantity lubrication (MQL) machining[C]//Advanced Materials Research. Trans Tech Publications, 2011, 188:61-66.
[45] SADEGHI M H, HADDAD M J, TAWAKOLI T, et al. Minimal quantity lubrication-MQL in grinding of Ti-6Al-4V titanium alloy[J]. The International Journal of Advanced Manufacturing Technology, 2009, 44(5-6):487-500.
[46] TAWAKOLI T, HADAD M, SADEGHI M H, et al. Minimum quantity lubrication in grinding:Effects of abrasive and coolant-lubricant types[J]. Journal of Cleaner Production, 2011, 19(17):2088-2099.
[47] RAHIM E A, SASAHARA H. An analysis of surface integrity when drilling inconel 718 using palm oil and synthetic ester under MQL condition[J]. Machining Science and Technology, 2011, 15(1):76-90.
[48] RAHIM E A, SASAHARA H. A study of the effect of palm oil as MQL lubricant on high speed drilling of titanium alloys[J]. Tribology International, 2011, 44(3):309-317.
[49] WAKABAYASHI T, ATSUTA T, TSUKUDA A, et al. Cutting performance of oxygen-including compounds in MQL machining of aluminum[C]//Key Engineering Materials. Trans Tech Publications, 2012, 523:967-972.
[50] SUDA S, YOKOTA H, INASAKI I, et al. A synthetic ester as an optimal cutting fluid for minimal quantity lubrication machining[J]. CIRP Annals-Manufacturing Technology, 2002, 51(1):95-98.
[51] TAI B L, DASCH J M, SHIH A J. Evaluation and comparison of lubricant properties in minimum quantity lubrication machining[J]. Machining Science and Technology, 2011, 15(4):376-391.
文章导航

/