数字化设计与制造

桥式起重机轻量化主梁结构模型试验研究

  • 焦洪宇 ,
  • 周奇才 ,
  • 李英 ,
  • 陈庆樟 ,
  • 许广举
展开
  • 1.常熟理工学院机械工程学院  苏州  215500;
    2.同济大学机械与能源工程学院  上海  201804
焦洪宇,男,1981年出生,博士研究生。主要研究方向为工程机械轻量化关键技术。 E-mail:cslgjhy@163.com

收稿日期: 2015-02-10

  修回日期: 2015-06-01

  网络出版日期: 2015-12-05

基金资助

国家自然科学基金 (51375345)和“十二五”国家科技支撑计划(2011BAF11B02)资助项目

Structural Model Test of Lightweight Girder of Bridge Crane

  • JIAO Hongyu ,
  • ZHOU Qicai ,
  • LI Ying ,
  • CHEN Qingzhang ,
  • XU Guangju
Expand
  • 1. College of Mechanical Engineering, Changshu Institute of Technology, Suzhou 215500;
    2. College of Mechanical Engineering, Tongji University, Shanghai 201804

Received date: 2015-02-10

  Revised date: 2015-06-01

  Online published: 2015-12-05

摘要

针对桥式起重机主梁的轻量化设计方案对主梁强度、静态刚度的影响问题,基于相似理论和弹性静力学,采用方程分析法推导出原型主梁与相似主梁应力场相似的相似准则。依据主梁结构形式及受力特点,设计切实可行的主梁结构模型试验方案,开展轻量化主梁结构模型试验研究。结果表明,轻量化主梁在跨中截面腹板下半部分的弯曲正应力有一定程度的增加,腹板上半部分的弯曲正应力(绝对值)有小幅度下降;轻量化主梁在跨端截面的切应力增加幅度较大;轻量化主梁的最大挠度有所下降。依据《起重机设计规范》对轻量化主梁进行强度和静态刚度校核。在满足主梁强度、静态刚度要求的前提下,周期性去除腹板上的部分材料实现主梁轻量化设计具有一定的可行性。

本文引用格式

焦洪宇 , 周奇才 , 李英 , 陈庆樟 , 许广举 . 桥式起重机轻量化主梁结构模型试验研究[J]. 机械工程学报, 2015 , 51(23) : 168 -174 . DOI: 10.3901/JME.2015.23.168

Abstract

In order to research the influence of girder’s lightweight plan on strength and static rigidity, similarity criterions between prototype girder and similarity girder are derived from equational analysis based on similarity theory and elastostatics. The scheme of structural model test is designed reasonably and the study of structural model test is carried out. Results show that bending normal stress of upper half of web at midspan of lightweight girder increases to some extent and bending normal stress of bottom half of web decreases within a narrow range. Shear stress at the end-span declines by a great margin. The maximum deflection of lightweight girder comes down. The strength and static rigidity of lightweight girder are checked based on design rules for cranes. It is feasible to wipe off some material periodically in order to realize the lightweight design of girder on the premise of satisfying the strength and static rigidity.

参考文献

[1] 罗忠,张凯,韩清凯,等.带齿薄壁短圆筒振动试验模型的相似设计方法[J].机械工程学报,2013,49(21): 132-139.LUO Zhong,ZHANG Kai,HAN Qingkai,et al.Similarity design method of test model of thin-walled short cylindrical shell with complex annular labyrinth[J].Journal of Mechanical Engineering,2013,49(21):132-139.
 [2] 唐顺勇,李宏男.输电塔气弹模型制作及风雨荷载的相似比研究[J].振动与冲击,2011,30(8):199-202.TANG Shunyong,LI Hongnan.Aeroelastic modeling of transmission towers and similarity ratio for wind-rain loads[J].Journal of Vibration and Shock,2011,30(8):199-202.
 [3] ZHANG M,VARDCHARRAGOSAD P,AYALA H L F.The similarity theory applied to early-transient gas flow analysis in unconventional reservoirs[J].Journal of Natural Gas Science and Engineering,2014,21:659-668.
 [4] ZHENG Ruyi,LI Shuxia, LI Qingping,et al.Using similarity theory to design natural gas hydrate experimental model[J].Journal of Natural Gas Science and Engineering,2015,22:421-427.
 [5] 姬书得,张利国,李雅范,等. 基于相似理论的构件与模拟件之间焊接残余应力关系的建立[J]. 焊接学报,2010,31(6):61-64.JI Shude,ZHANG Liguo,LI Yafan,et al.Establishment of relation about welding residual stress between simulative component and practical component on basis of similitude  principles[J].Transactions of the China Welding Institution,2010,31(6):61- 64.
 [6] NAM J S,PARK Y J,KIM J K,et al.Application of similarity theory to load capacity of gearboxes[J].Journal of Mechanical Science and Technology,2014,28(8): 3033-3040.
 [7] 汤小红,杨岳,张闪影. 基于相似理论的箱型结构焊接应力与变形的数值模拟[J]. 焊接学报,2013,34(11): 22-26.TANG Xiaohong,YANG Yue,ZHANG Shanying.Numerical simulation on welding stress and deformation of box structure based on similarity principles[J].Transactions of the China Welding Institution,2013,34(11):22-26.
 [8] 姬书得,张利国,刘雪松,等.基于相似理论解决水轮机转轮数值分析困难的方法[J]. 机械工程学报,2010,46(8):83-87.JI Shude,ZHANG Liguo,LIU Xuesong,et al.Solution for difficulties in simulation analysis of turbine runner based on similarity theory[J].Journal of Mechanical Engineering,2010,46(8):83-87.
 [9] 李新华,曹伟魏,唐敏.相似理论在大型复杂构件有限元分析中的应用[J].机械设计与研究,2013,29(5):18-20.LI Xinhua,CAO Weiwei,TANG Min.The application of similarity theory in the finite element analysis of complex and large components [J].Machine Design and Research,2013,29(5):18-20.
[10] 杨瑞刚,段治斌,徐格宁,等. 基于相似理论的大型桥式起重机结构安全评价试验验证方法[J].安全与环境学报,2014,14(2):94-97.YANG Ruigang,DUAN Zhibin,XU Gening,et al.A new method for testing the load-shedding equivalent of giant cranes via the similarity theory[J].Journal of Safety and Environment,2014,14(2):94-97.
[11] LIU P F,XING L J,LIU Y L,et al.Strength analysis and optimal design for main girder of double-trolley overhead traveling crane using finite element method[J]. Journal of Failure Analysis and Prevention,2014,14:76-86.
[12] ABID M,AKMAL M H,PARVEZ S. Optimization of box type girder of overhead crane[C]//2008 International Conference on Advanced Design and Manufacturing,January 14-16,2008,Haikou:IEEE,2008:109-117.
[13] 徐格宁.机械装备金属结构设计[M].北京:机械工业出版社, 2009.XU Gening.Mechanical equipment design for metal structures [M].Beijing:China Machine Press,2009.
[14] 杨俊杰.相似理论与结构模型试验[M].武汉:武汉理工大学出版社,2005.YANG Junjie.The similarity theory and structural model test[M].Wuhan:Wuhan University of Science and Technology Publishing House,2005.
[15] 焦洪宇,周奇才,吴青龙,等. 桥式起重机箱型主梁周期性拓扑优化设计[J]. 机械工程学报,2014,50(23):134-139.JIAO Hongyu,ZHOU Qicai,WU Qinglong,et al.Periodic topology optimization of the box-type girder of bridge crane[J]. Journal of Mechanical Engineering,2014,50(23):134-139.
[16] 焦洪宇,周奇才,李文军,等.基于变密度法的周期性拓扑优化[J].机械工程学报,2013,49(13):132-138.JIAO Hongyu,ZHOU Qicai,LI Wenjun,et al.Periodic topology optimization using variable density method[J].Journal of Mechanical Engineering,2013,49(13):132-138.
文章导航

/