特邀专栏:航天先进制造技术专栏

空间用多孔聚合物轴承保持架材料研究进展

  • 张迪 ,
  • 王超 ,
  • 卿涛 ,
  • 王齐华 ,
  • 王廷梅
展开
  • 1. 中国科学院兰州化学物理研究所固体润滑国家重点实验室 兰州 730000;
    2. 中国科学院大学 北京 100049;
    3. 北京控制工程研究所 北京 100094
张迪,女,1989年出生,博士研究生。主要研究方向为多孔聚合物材料的设计及制备。E-mail:zhangdi@licp.cas.cn

收稿日期: 2017-07-24

  修回日期: 2017-12-28

  网络出版日期: 2018-05-05

基金资助

国家自然科学基金资助项目(U1637205,U1630128,51565025)。

Research Progress of Porous Polymer Bearing Retainer Materials Used in Aerospace

  • ZHANG Di ,
  • WANG Chao ,
  • QING Tao ,
  • WANG Qihua ,
  • WANG Tingmei
Expand
  • 1. State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000;
    2. University of Chinese Academy of Sciences, Beijing 100049;
    3. Beijing Institute of Control Engineering, Beijing 100094

Received date: 2017-07-24

  Revised date: 2017-12-28

  Online published: 2018-05-05

摘要

多孔聚合物轴承保持架具有质轻、噪声小、耐腐蚀性强、自润滑性能好、可以循环供油等优点,是一种能满足特殊工况的新型润滑材料。作为空间高速轴承的核心部件,多孔聚合物轴承保持架的理化性质及润滑特性在很大程度上决定了航天器的运行精度和服役寿命。介绍了棉布-酚醛、尼龙、聚酰亚胺和聚醚醚酮四种常见的空间用多孔聚合物轴承保持架材料及其制备方法。基于多孔含油轴承的润滑机理,从材料的出油速率和吸油速率两个方面总结了影响其含油润滑性能的各项因素。综述了空间轴承在材料、空间润滑及失效理论、轴承寿命验证与评估三个方面中存在的问题及其解决方法。

本文引用格式

张迪 , 王超 , 卿涛 , 王齐华 , 王廷梅 . 空间用多孔聚合物轴承保持架材料研究进展[J]. 机械工程学报, 2018 , 54(9) : 17 -26 . DOI: 10.3901/JME.2018.09.017

Abstract

Porous polymer bearing retainer with light mass, low noise, strong corrosion resistance, good self-lubricating performance and recyclable oil supply type has been a kind of new lubricating material that could meet special operating conditions. As the core component of space high-speed bearing, the physical and chemical properties and lubrication characteristics of porous polymer bearing retainer determine to a large extent the operation precision and service life of the spacecraft. Four kinds of common porous polymer bearing retainer materials used in aerospace such as cotton-phenolic, nylon, polyimide and polyetheretherketone and the preparations are introduced. Based on the lubrication mechanism of porous oil bearing, the factors that affect the lubricating performance are summarized from the oil release rate and oil adsorption rate. The problems existing in material, space lubrication and failure mechanism, bearing life verification and evaluation as well as their solutions are summarized.

参考文献

[1] SHAPIRO W, MURRAY F, HOWARTH R. Space mechanisms lessons learned study[R]. NASA-TM 107046, 107047, 1995.
[2] FUSARO R L. Preventing spacecraft failures due to tribological problems[R]. NASA/TM-2001-210806, 2001.
[3] TAFAZOLI M. A study of on-orbit spacecraft failures[J]. Acta Astronaut., 2009, 64(2-3):195-205.
[4] FRIEDRICH K, ZHANG Z, SCHLARB A K. Effects of various fillers on the sliding wear of polymer composites[J]. Compos. Sci. Technol., 2005, 65(15-16):2329-2343.
[5] FRIEDRICH K, REINICKE P. Friction and wear of polymer-based composites[J]. Mech. Compos. Mater., 1998, 34(6):503-514.
[6] 汪怀远,林珊,王宝辉,等. 纳微多级孔ACF/PTFE/PEEK复合材料的制备及发汗式减摩耐磨性能[J]. 高分子材料科学与工程, 2013, 29(10):128-132. WANG Huaiyuan, LIN San, WANG Baohui, et al. Preparation of nano-micron hierarchical porous ACF/PTFE/PEEK composites and its sweating friction and wear properties[J]. Polymer Materials Science & Engineering, 2013, 29(10):128-132.
[7] BERTRAND P A. Oil absorption into cotton-phenolic material[J]. J. Mater. Res., 1993, 8(7):1749-1757.
[8] BERTRAND P A, SINSHEIMER J D. Humidity-induced dimensional changes in cotton-phenolic ball-bearing retainers[J]. J. TRIBOL. T. ASME., 2002, 124(3):474-479.
[9] 孙小波,王枫,葛世军,等. 航天长寿命轴承润滑技术[J]. 轴承, 2012(3):60-64. SUN Xiaobo, WANG Feng, GE Shijun, et al. Long-life lubricating technology for bearings used in aerospace[J]. Bearing, 2012(3):60-64.
[10] 葛世军,王子君,李建星,等. 滚动轴承用多孔酚醛胶布层压保持架材料及制造方法:中国, 101294603A[P]. 2008-10-29. GE Shijun, WANG Zijun, LI Jianxing, et al. Porous phenolic adhesive laminated cage material used in rolling bearing and its preparation method:China, 101294603[P]. 2008-10-29.
[11] SRINATH G, GNANAMOORTHY R. Effect of short fibre reinforcement on the friction and wear behaviour of nylon 66[J]. Appl. Compos. Mater., 2005, 12(6):369-383.
[12] 曹汉庆, 徐德春. 一种制备高分子含油轴承的方法及其配方:中国, 1257001A[P]. 2000-06-21. CAO Hanqing, XU Dechun. A preparation method and formula of polymer oil bearing:China, 1257001A[P]. 2000-06-21.
[13] BERTRAND P A. Absorption of water and lubricating oils into porous nylon[R]. NASA-CR-197344, 1995.
[14] 葛世东,邓四二,夏新涛. 多孔聚酰亚胺保持架吸湿特性研究[J]. 轴承, 2005(2):20-22. GE Shidong, DENG Sier, XIA Xintao. Study on moisture-absorbing characteristics of porous polyimide cages[J]. Bearing, 2005(2):20-22.
[15] 孙小波, 王子君, 王枫. 轴承保持架用聚酰亚胺材料[J]. 轴承, 2013(9):54-57, 62. SU Xiaobo, WANG Zijun, WANG Feng. Polyimide materials for bearing cages[J]. Bearing, 2013(9):54-57, 62.
[16] ZHANG D, WANG T M, WANG Q H, et al. Selectively enhanced oil retention of porous polyimide bearing materials by direct chemical modification[J]. J. Appl. Polym. Sci., 2017, 134(29):45106.
[17] SREENILAYAM-RAVEENDRAN R K, AZARIAN M H, MORILLO C, et al. Comparative evaluation of metal and polymer ball bearings[J]. Wear, 2013, 302(1-2):1499-1505.
[18] GERALDINE T, THOMAS G. MoS2-filled PEEK composite as a self-lubricating material for aerospace applications[R]. NASA/CP-2010-216272, 2010.
[19] VOSS H, FRIEDRICH K. On the wear behavior of short-fiber-reinforced PEEK composites[J]. Wear, 1987, 116(1):1-18.
[20] WANG Q H, XUE Q J, LIU H W, et al. The effect of particle size of nanometer ZrO2 on the tribological behaviour of PEEK[J]. Wear, 1996, 198(1-2):216-219.
[21] WANG Q H, XU J F, SHEN W C, et al. An investigation of the friction and wear properties of nanometer Si3N4 filled PEEK[J]. Wear, 1996, 196(1-2):82-86.
[22] WANG Q H, XUE Q J, LIU W M, et al. The friction and wear characteristics of nanometer SiC and polytetrafluoroethylene filled polyetheretherketone[J]. Wear, 2000, 243(1-2):140-146.
[23] KOIKE H, KIDA K, MIZOBE K, et al. Wear of hybrid radial bearings (PEEK ring-PTFE retainer and alumina balls) under dry rolling contact[J]. Tribol. Int., 2015, 90:77-83.
[24] ZHANG G, SCHLARB A K, TRIA S, et al. Tensile and tribological behaviors of PEEK/nano-SiO2 composites compounded using a ball milling technique[J]. Compos. Sci. Technol., 2008, 68(15-16):3073-3080.
[25] VAIL J R, KRICK B A, MARCHMAN K R, et al. Polytetrafluoroethylene (PTFE) fiber reinforced polyetheretherketone (PEEK) composites[J]. Wear, 2011, 270(11-12):737-741.
[26] ZHU Y J, LIN S, WANG H Y, et al. Study on the tribological properties of porous sweating PEEK composites under ionic liquid lubricated condition[J]. J. Appl. Polym. Sci., 2014,131(21):40989.
[27] WANG H Y, ZHANG S, WANG G Y, et al. Tribological behaviors of hierarchical porous PEEK composites with mesoporous titanium oxide whisker[J]. Wear, 2013, 297(1-2):736-741.
[28] 汪怀远,汪桂英,张帅,等. 多孔塑料的制备及多孔自润滑新材料的研究进展[J]. 塑料科技, 2011, 39(6):88-91. WANG Huaiyuan, WANG Guiying, ZHANG Shuai, et al. Preparation of porous plastics and research progress of self-lubricating porous materials[J]. Plastics Science and Technology, 2011, 39(6):88-91.
[29] SHUTOV F, ANANTHANARAYAN V T. Cellular UHMW polyethylene produed by non-foaming leaching technique:morphology and properties[J]. J. Cell. Plast., 2002, 38(2):163-176.
[30] 石晓婷. 多孔PI/PTFE复合材料摩擦学性能研究[D]. 秦皇岛:燕山大学, 2016. SHI Xiaoting. Study on the tribological properties of porous PI/PTFE composites[D]. Qinhuangdao:Yanshan University, 2016.
[31] 闫普选,王晓东,朱鹏,等. 热塑性聚酰亚胺多孔材料制备及表征[J]. 轴承, 2006(8):19-22. YAN Puxuan, WANG Xiaodong, ZHU Peng, et al. Preparation and characterization of porous thermoplastic polyimide[J]. Bearing, 2006(8):19-22.
[32] WANG H Y, WANG G Y, ZHANG S, et al. Tribological performances on porous polyphenylene sulfide self-lubricating composites with super wear resistance[J]. J. Thermoplast. Compos., 2014, 27(1):82-92.
[33] 魏佳平,孙小波,谢鹏飞,等. 成形工艺对多孔聚酰亚胺复合材料性能的影响[J]. 轴承, 2013(11):33-35. WEI Jiaping, SUN Xiaobo, XIE Pengfei, et al. The influence of forming process on the properties of porous polyimide composites[J]. Bearing, 2013(11):33-35.
[34] 王子君,葛世军,王枫,等. 多孔聚酰亚胺保持架材料及成型工艺:中国, 1562607A[P]. 2005-01-12. WANG Zijun, GE Shijun, WANG Feng, et al. Porous polyimide cage materials and its molding process:China, 1562607A[P]. 2005-01-12.
[35] 王子君. 陀螺轴承用多孔含油聚酰亚胺保持架研究[D]. 合肥:合肥工业大学, 2004. WANG Zijun. The study of oil-impregnated porous polyimide retainers used for gyroscope bearing[D]. Hefei:Hefei University of Technology, 2004.
[36] NIKAS G K, SAYLES R S. A study of lubrication mechanisms using two-phase fluids with porous bearing materials[J]. P. I. Mech. Eng. J. Eng. Tribol., 2008, 222(J6):771-783.
[37] MARCHETTI M, MEURISSE M H, VERGNE P, et al. Analysis of oil supply phenomena by sintered porous reservoirs[J]. Tribol. Lett., 2001, 10(3):163-170.
[38] MARCHETTI M, JONES W R, PEPPER S V, et al. In-situ, on-demand lubrication system for space mechanisms[J]. Tribol. T., 2003, 46(3):452-459.
[39] LU Y, LIU Z M. Coupled effects of fractal roughness and self-lubricating composite porosity on lubrication and wear[J]. Tribol. T., 2013, 56(4):581-591.
[40] 闫普选,朱鹏,黄丽坚,等. 聚酰亚胺多孔含油材料的摩擦磨损性能研究[J]. 摩擦学学报, 2008, 28(3):272-276. YAN Puxuan, ZHU Peng, HUANG Lijian, et al. Study on tribological properties of porous polyimide containing lubricants[J]. Tribology, 2008, 28(3):272-276.
[41] WANG J Q, ZHAO H J, HUANG W, et al. Investigation of porous polyimide lubricant retainers to improve the performance of rolling bearings under conditions of starved lubrication[J]. Wear, 2017, 380-381:52-58.
[42] Van ZOELEN M T, VENNER C, LUGT P M. Free surface thin layer flow on bearing raceways[J]. J. Tribol.-T. ASME, 2008, 130(2):1-10.
[43] Van ZOELEN M T, VENNER C, LUGT P M. Free surface thin layer flow in bearings induced by centrifugal effects[J]. Tribol. T., 2010, 53(3):297-307.
[44] Van ZOELEN M T, VENNER C, LUGT P M. Prediction of film thickness decay in starved elastohydrodynamically lubricated contacts using a thin layer flow model[J]. P. I. Mech.Eng. J. Eng. Tribol., 2009, 223(3):541-552.
[45] Van ZOELEN M T, VENNER C, LUGT P M. The prediction of contact pressure-induced film thickness decay in starved lubricated rolling bearings[J]. Tribol. T., 2010, 53(6):831-841.
[46] 韩兵. 滚动轴承补充供油机理研究[D]. 北京:北京理工大学, 2016. HAN Bing. Research on oil replenishment mechanism of rolling bearing[D]. Beijing:Beijing Institute of Technology, 2016.
[47] 樊幼温. 空间轴承润滑系统的物理、数学模型[J]. 控制工程, 1993(4):1-5. FAN Youwen. Physical and mathematical model of space bearing lubrication system[J]. Control Engineering, 1993(4):1-5.
[48] 温诗铸,雒建斌. 纳米薄膜润滑研究[J]. 清华大学学报, 2001, 41(4-5):63-68, 76. WENG Shizhu, LUO Jianbin. Study on thin film lubrication in the nano scale[J] Journal of Tsinghua University, 2001, 41(4-5):63-68, 76.
[49] POPLAWSKI J V. Slip and cage forces in a high-speed roller bearing[J]. J. Lubr. Tech. ASME, 1972, 94:143-152.
[50] RUMBARGER J H, FILETTI E G, GUBERNICK D. Gas turbine engine mainshaft roller bearing-system analysis[J]. J. Lubr. Tech. ASME, 1973, 95(10):401-416.
[51] GUPTA P K. Advanced dynamics of rolling elements[M]. New York:Springer Verlag, 1984.
[52] WANG W Z, HU L, ZHANG S G, et al. Modeling high-speed angular contact ball bearing under the combined radial, axial and moment loads[J]. P. I. Mech. Eng. C. Mech. Eng. Sci., 2014, 228(5):852-864.
[53] WANG W Z,HU L,ZHANG S G,et al. Modeling angular contact ball bearing without raceway control hypothesis[J]. Mech. Mach. Theory, 2014, 82:154-172.
[54] WANG Y L, WANG W Z, ZHANG S G, et al. Investigation of skidding in angular contact ball bearings under high speed[J]. Tribol. Int., 2015, 92:404-417.
[55] WANG Y L, WANG W Z, ZHAO Z Q. Effect of race conformities in angular contact ball bearing[J]. Tribol. Int., 2016, 104:109-120.
[56] 樊幼温,杨晓丽,李春伟,等. 动量轮失效物理模型试验方案研究[J]. 空间科学学报, 2009, 29(1):78-86. FAN Youwen, YANG Xiaoli, LI Chunwei, et al. Experimental research on the momentum wheel failure physical model[J]. Chinese Journal of Space Science, 2009, 29(1):78-86.
[57] 史修江, 王黎钦. 基于拟动力学的航空发动机主轴滚子轴承热弹流润滑分析[J]. 机械工程学报, 2016, 52(3):86-92. SHI Xiujiang, WANG Liqin. TEHL analysis of aero-engine mainshaft roller bearing based on quasi-dynamics[J]. Journal of Mechanical Engineering, 2016, 52(3):86-92.
[58] 陈东菊,周帅,边艳华,等. 液体静压主轴油膜滑移现象的分析及试验研究[J]. 机械工程学报, 2016, 52(5):144-153. CHEN Dongju, ZHOU Shuai, BIAN Yanhua, et al. Analysis and experimental research of hydrostatic spindle oil film slip phenomenon[J]. Journal of Mechanical Engineering, 2016, 52(5):144-153.
[59] 葛世军. 多孔含油保持架常见故障分析[J]. 轴承, 1999(7):28-29. GE Shijun. Common fault analysis of porous oil bearing retainer[J]. Bearing, 1999(7):28-29.
[60] 浦玉萍, 吕广庶. 模压聚酰亚胺多孔体材料性能的研究[J]. 北京理工大学学报, 2003, 23(3):389-393. PU Yuping, LÜ Guangshu. A study on the property of molding-pressing of polyimide porous materials[J]. Transactions of Beijing Institute of Technology, 2003, 23(3):389-393.
[61] PU Y P, LÜ G S, LI X J, et al. Tribological property of polyimide porous materials[J]. Journal of Beijing Institute of Technology, 2006, 15(4):483-487.
[62] KANG S C, CHUNG D W. Improvement of frictional properties and abrasive wear resistance of nylon/graphite composite by oil impregnation[J]. Wear, 2003, 254(1):103-110.
[63] SAMYN P, DE BAETS P, SCHOUKENS G. Influence of internal lubricants (PTFE and silicon oil) in short carbon fibre-reinforced polyimide composites on performance properties[J]. Tribol. Lett., 2009, 36(2):135-146.
[64] SAMYN P, De BAETS P, SCHOUKENS G. Role of internal additives in the friction and wear of carbon-fiber-reinforced polyimide[J]. J. Appl. Polym. Sci., 2010, 116(2):1146-1156.
[65] WANG H Y, LI M L, LIU D J, et al. Tribological properties tests and simulations of the nano-micro multilevel porous self-lubricating PEEK composites with ionic liquid lubrication[J]. J. Mater. Sci., 2016, 51(8):3917-3927.
[66] 邱优香,王齐华,王超,等. 多孔聚酰亚胺含油材料的储油性能及摩擦学行为研究[J]. 摩擦学学报, 2012, 32(6):538-543. QIU Youxiang, WANG Qihua, WANG Chao, et al. Oil containing and tribological properties of porous polyimide containing lubricant oil[J]. Tribology, 2012, 32(6):538-543.
[67] LÜ M, YANG L M, WANG Q H, et al. Tribological performance and lubrication mechanism of solid-liquid lubricating materials in high-vacuum and irradiation environments[J]. Tribol. Lett., 2015, 59(1):1-10.
[68] LÜ M, WANG C, WANG Q H, et al. Highly stable tribological performance and hydrophobicity of porous polyimide material filled with lubricants in a simulated space environment[J]. RSC Adv., 2015, 5(66):53543-53549.
[69] 钱璐,王文中,赵自强,等. 考虑滚道表面油层分布的滚动轴承润滑分析[J]. 摩擦学学报, 2014, 34(2):165-172. QIAN Lu, WANG Wenzhong, ZHAO Ziqiang, et al. Lubrication analysis for rolling bearing considering lubricant layers distribution on raceway surface[J]. Tribology, 2014, 34(2):165-172.
[70] 谭源源,张春华,陈循,等. 基于加速寿命试验的剩余寿命评估方法[J]. 机械工程学报, 2010, 46(2):150-154. TAN Yuanyuan, ZHANG Chunhua, CHEN Xun, et al. Remaining life evaluation based on accelerated life testing[J]. Journal of mechanical engineering, 2010, 46(2):150-154.
[71] 刘若晨,左洪福,张营,等. 滚动轴承性能退化静电监测方法及试验[J]. 机械工程学报, 2014, 50(23):75-81. LIU Ruochen, ZUO Hongfu, ZHANG Ying, et al. Electrostatic monitoring of oil lubricated rolling bearing performance degradation and experiment[J]. Journal of Mechanical Engineering, 2014, 50(23):75-81.
文章导航

/