仪器科学与技术

相控阵超声后处理成像技术研究、应用和发展

  • 周正干 ,
  • 李洋 ,
  • 周文彬
展开
  • 1. 北京航空航天大学机械工程及自动化学院 北京 100191;
    2. 北京航空航天大学先进航空发动机协同创新中心 北京 100191

网络出版日期: 2016-03-15

基金资助

国家自然科学基金资助项目(51375027)

Ultrasonic Phased Array Post-processing Imaging Techniques:A Review

  • ZHOU Zhenggan ,
  • LI Yang ,
  • ZHOU Wenbin
Expand
  • 1. School of Mechanical Engineering and Automation, Beihang University, Beijing 100191;
    2. The Collaborative Innovation Center for Advanced Aero-Engine(CICAAE, Beihang University, Beijing 100191

Online published: 2016-03-15

摘要

相控阵超声后处理成像技术采用离线计算的方式对超声回波数据进行分析,实现缺陷的成像及评价,与基于实时成像的常规相控阵超声检测技术相比,成像更清晰,缺陷表征能力更强。近年来,相控阵超声后处理成像技术逐渐成为研究热点,国内外相关学者相继建立全聚焦成像、向量全聚焦成像、波数域成像和时间反转成像等一系列基于全矩阵数据的后处理成像算法,检测精度及缺陷表征尺寸极限取得了很大突破。为此,从全矩阵数据的基础理论出发,介绍基于虚拟聚焦思想和频域反演思想的相控阵超声后处理典型成像算法的基本原理、技术特点、研究进展及应用现状,总结当前发展存在的问题和不足,预测相控阵后处理成像技术的未来发展。

本文引用格式

周正干 , 李洋 , 周文彬 . 相控阵超声后处理成像技术研究、应用和发展[J]. 机械工程学报, 2016 , 52(6) : 1 -11 . DOI: 10.3901/JME.2016.06.001

Abstract

Ultrasonic phased array post-processing imaging techniques make testing and evaluation of defects by using off-line algorithm. Greater defect imaging and characterization abilities have been shown over traditional ultrasonic phased array on-line method. Recently researches on ultrasonic phased array post-processing imaging have been dramatically increased and a series of post-processing imaging methods using full matrix data, like total focusing method, vector total focusing method, wave number algorithm and time reversal imaging with multiple signal classification, have been established and shown significant breakthrough in imaging resolution and minimum detecting size. Starting from full matrix data, the different post-processing imaging techniques are reviewed, and their future development is predicted.

参考文献

[1] DRINKWATER B W, WILOX P D. Ultrasonic arrays for non-destructive evaluation:A review[J]. NDT & E International, 2006, 39:525-541.
[2] GUEUDRE C, MARREC L, MOYSAN J, et al. Direct model optimisation for data inversion. application to ultrasonic characterisation of heteroge-neous welds[J]. NDT & E International, 2009, 42:47-55.
[3] LUPIEN V, HASSAN W, DUMAS P. Improved titanium billet inspection sensitivity through optimized phased array design, Part I:Design technique, modeling and simulation[C]//AIP Conference, 2006, 820(1):853-860.
[4] GUAN X, ZHANG J, RASSELKORDE E M, et al. Material damage diagnosis and characterization for turbine rotors using three-dimensional adaptive ultrasonic NDE data reconstruction techniques[J]. Ultrasonics, 2014, 54:516-525.
[5] SMITH R A, BENDING J M, JONES L D, et al. Rapid ultrasonic inspection of ageing aircraft[J]. Insight, 2003, 45(3):174-177.
[6] SONG S J, SHIN H J, JANG Y H. Development of an ultrasonic phased array system for non-destructive tests of nuclear power plant components[J]. Nuclear Engineering Design, 2002, 214:151-161.
[7] LOZEV M G, SPENCER R L, HODGKINSON D. Optimized inspection of thin-walled pipe welds using advanced ultrasonic techniques[J]. J. Press. Vessel Technol. Trans. ASME, 2005, 127:237-243.
[8] YANG P, CHEN B, SHI K R. A novel method to design sparse linear arrays for ultrasonic phased array[J]. Ultrasonics, 2006, 44:717-721.
[9] CHATILLON S, CATTIAUX G, SERRE M, et al. Ultrasonic non-destructive testing of pieces of complex geometry with a flexible array transducer[J]. Ultrasonics, 2000, 38:131-134.
[10] PUEL B, LESSELIER D, CHATILLON S, et al. Optimization of ultrasonic arrays design and setting using a differential evolution[J]. NDT&E International, 2011, 44:797-803.
[11] MAHAUT S, ROY O, BERONI C, et al. Development of phased array techniques to improve characterization of defect located in a component of complex geometry[J]. Ultrasonics, 2002, 40:165-169.
[12] HOLMES C, DRINKWATER B W, WILCOX P D. Post-processing of the full matrix of ultrasonic transmit-receive array data for nondestructive evaluation[J]. NDT & E International, 2005, 38(8):701-711.
[13] ZHANG J, DRINKWATER B W, WILCOX P D. Comparison of ultrasonic array imaging algorithms for non-destructive evaluation[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2013, 60(8):1732-1745.
[14] SCHMERR L W. Fundamentals of ultrasonic nondestructive evaluation:A modeling approach[M]. New York:Plenum Press, 1998.
[15] WOOH S C, SHI Y. Optimum beam steering of linear phased arrays[J]. Wave Motion, 1999, 29:245-265.
[16] WOOH S C,WANG J Y. A simulation study of the beam steering characteristics for linear phased arrays[J]. Journal of Nondestructive Evaluation, 1999, 18(2):39-57.
[17] CLAY A C, WOOH S C, AZAR L, et al. Experimental study of phased array beam steering characteristics[J]. Journal of Nondestructive Evaluation, 1999, 18(2):59-71.
[18] HOLMES C, DRINKWATER B W, WILCOX P D. The post-processing of ultrasonic array data using the total focusing method[J]. Ultrasonics, 2004, 46(11):677-680.
[19] FAN C, CALEAP M, PAN M, et al. A comparison between ultrasonic array beamforming and super resolution imaging algorithms for non-destructive evaluation[J]. Ultrasonics, 2014, 54:1842-1850.
[20] ZHANG J, DRINKWATER B W, WILCOX P D, et al. Defect detection using ultrasonic arrays:The multi-mode total focusing method[J]. NDT & E International, 2010, 43(2):123-133.
[21] STUTCLIFFE M, WESTON M, DUTTON B, et al. Real-time full matrix capture with auto-focussing of known geometry through dual layered media[C/CD]//51st Annual Conference of The British Institute of Non-Destructive Testing, 2012.
[22] WESTON M, MUDGE P, DAVIS C, et al. Time efficient auto-focusing algorithms for ultrasonic inspection of dual-layered media using full matrix capture[J]. NDT & E International, 2012, 47:43-50.
[23] ZHANG J, DRINKWATER B W, WILCOX P D. Efficient computation of delay law for imaging structure with a complex surface[C]//Joint UFFC, EFTF and PFM Symposium, 2014:139-142.
[24] ZHANG J, DRINKWATER B W, WILCOX P D. Efficient immersion imaging of components with nonplanar surfaces[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2014, 61(8):1284-1795.
[25] 周正干, 彭地, 李洋, 等. 相控阵超声检测技术中的全聚焦成像算法及其校准研究[J]. 机械工程学报, 2015, 54(10):1-6.
ZHOU Zhenggan, PENG Di, LI Yang, et al. Ultrasonic phased array inspection on the wedge using full matrix data[J]. Journal of Mechanical Engineering, 2015, 54(10):1-6.
[26] LI C, PAIN D, WILCOX P D, et al. Imaging composite material using ultrasonic arrays[J]. NDT & E International, 2013, 53:8-17.
[27] YAN D, SUTCLIFFE M, WRIGHT B, et al. Ultrasonic imaging of full matrix capture acquired data for carbon fibre-reinforced polymer[J]. Insight, 2013, 55(9):477-481.
[28] HOLMES C, DRINKWATER B W, WILCOX P D. Advanced post-processing for scanned ultrasonic arrays:Application to defect detection an classification in non-destructive evaluation[J]. Ultrasonic, 2008, 48:636-642.
[29] HOLMES C, DRINKWATER B W, WILCOX P D. Advanced post-processing for scanned ultrasonic arrays:Application to defect detection and classification in non-destructive evaluation[J]. Ultrasonics, 2008, 48:636-642.
[30] ZHANG J, DRINKWATER B W, WILCOX P D. Defect characterization using an ultrasonic array to measure the scattering coefficient matrix[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2008, 55(10):2254-2265.
[31] BAI L, VELICHKO A, DRINKWATER B W. Ultrasonic characterization of crack-like defects using scattering matrix similarity metrics[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2015, 62(3):545-559.
[32] HUNTER A J, DRINKWATER B W, WILCOX P D. The wave number algorithm for full matrix imaging using an ultrasonic array[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2008, 55(11):2450-2462.
[33] VELICHKO A, WILCOX P D. Reversible back-propagation imaging algorithm for post processing of ultrasonic array data[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2009, 56(11):2492-2503.
[34] LABYED Y, HUANG L. Ultrasound time-reversal music imaging with diffraction and attenuation compensation[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2012, 59(10):2186-2200.
[35] DAVY M, MINONZIO J G, de ROSNY J, et al. Influence of noise on subwavelength imaging of two close scatterers using time reversal method:Theory and experiments[J]. Prog. Electromagn. Res., 2009, 98:333-358.
[36] ASGEDOM E G, GELIUS L J, AUSTENG A, et al. Time-reversal multiple signal classification in case of noise:A phase-coherent approach[J]. J. Acoust. Soc. Am., 2011, 130:2024-2034.
[37] de ROSNY J, PRADA C. Comment on multiple scattering:the key to unravel the subwavelength world from the far-field pattern of a scattered wave[J]. Phys. Rev. E, 2007, 75(2):048601.
[38] GRUBER F K, MARENGO E A, DEVANEY A J. Time-reversal imaging with multiple signal classification considering multiple scattering between the targets[J]. J. Acoust. Soc. Am., 2004, 115 (6):3042-3047.
[39] FAN C, PAN M, LUO F, et al. Multi-frequency time-reversal-based imaging for ultrasonic nondestructive evaluation using full matrix capture[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2014, 61(12):2067-2074.
[40] VELICHKO A, WILCOX P D. An analytical comparison of ultrasonic array imaging algorithms[J]. Acoustic Society of American, 2010, 127(4):2377-2384.
[41] MOALLEMI N, SHAHBAZPANAHI S. A new model for array spatial signature for two-layer imaging with applications to nondestructive testing using ultrasonic arrays[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2015, 63(10):2264-2475.
[42] DRINKWATER B W, BOWLER A I. Ultrasonic array inspection of the clifton suspension bridge chain-links[J]. Insight, 2009, 51(9):491-498.
[43] LONG R, RUSSELL J, CAWLEY P. Ultrasonic phased array inspection using full matrix capture[C]//Insight, Non-Destructive Testing and Condition Monitoring, July 2012. 2012,54(7):380-385.
[44] LANE C J L, DUNHILL T K, DRINKWATER B W. 3D ultrasonic inspection of anisotropic aerospace components[J]. Insight, 2013, 55(9):477-481.
[45] NOWERS O D, DUXBURY D J, DRINKWATER B W. Accurate modelling of anisotropic effects in austenitic stainless steel welds[C/CD]//40th Annual Review of Progress in Quantitative Nondestructive Evaluation, 2013.
[46] PAIN D, DRINKWATER B W. Detection of fibre waviness using ultrasonic array scattering data[J]. Journal of Nondestructive Evaluation, 2013, 32:215-227.
[47] BULAVINOV A, DALICHOW M, KRÖNING M, et al. Quantitative ultrasonic testing of pressurized components using sampling phased array[C]//Proc. National Seminar on Non-Destructive Evaluation Dec, 2006:7-9.
[48] BULAVINOV A, PINCHUK R, PUDOVIKOV S, et al. Industrial application of real-time 3D imaging by sampling phased array[C/CD]//European Conference for Nondestructive Testing, Moscow, 2010.
[49] BERNUS L, BULAVINOV A, DALICHOW M, et al. Sampling phased array:A new technique for signal processing and ultrasonic imaging[J]. Insight, 2006, 48(9):545-549.
[50] FELICE M V, VELICHKO A, WILCOX P D. Accurate Depth measurement of small surface-breaking cracks using an ultrasonic array post-processing technique[J]. NDT&E International, 2014, 68:105-112.
[51] HUNTER A J, DRINKWATER B W, WILCOX P D. Least-squares estimation of imaging parameters for an ultrasonic array using known geometric image features[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2011, 58(2):414-426.
[52] HUNTER A J, DRINKWATER B W, WILCOX P D. A model-based autofocus algorithm for ultrasonic imaging using a flexible array[J]. Review of Quantitative Nondestructive Evaluation, 2010, 29:863-870.
[53] MCGILP A, DZIEWIERZ J, LARDNER T. Inspection of complex components using 2D arrays and TFM[C/CD]//53rd Annual Conference of the British Institute of Non-Destructive Testing, 2014.
[54] ZHANG J, DRINKWATER B W, WILCOX P D. The use of ultrasonic arrays to characterize crack-like defects[J]. Journal of Nondestructive Evaluation, 2010, 29(4):222-232.
[55] XU Na, ZHOU Zhenggan. Numerical simulation and experiment for inspection of corner-shaped components using ultrasonic phased array[J]. NDT&E International, 2014, 63:28-34.
[56] MOALLEMI N, SHAHBAZPANAHI S. A distributed reflector localization approach to ultrasonic array imaging in non-destructive testing applications[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2014, 62(15):3863-3873.
[57] QUAEGEBEUR N, MASSON P. Correlation-based imaging technique using ultrasonic transmit-receive array for non-destructive evaluation[J]. Ultrasonic, 2012, 52:1056-1064.
[58] PORTZGEN N, GISOLF D, BLACQUIERE G. Inverse wave field extrapolation:A different NDI approach to imaging defects[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2007, 54(1):118-127.
[59] MARTÍN-ARGUEDAS C J, ROMERO-LAORDEN D, MARTÍNEZ-GRAULLERA O, et al. An ultrasonic imaging system based on a new SAFT approach and a GPU beamformer[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2012, 59(7):1402-1412.
[60] SUTCLIFFE M, WESTON M, DUTTON B, et al. Real-time full matrix capture for ultrasonic non-destructive testing with acceleration of post-processing through graphic hardware[J]. NDT&E International, 2012, 51:16-23.
[61] 周正干,高翌飞,吕炎,等. 碳化硅颗粒增强铝基复合材料弹性常数测量[J]. 北京航空航天大学学报, 2009, 35(2):162-165.
ZHOU Zhenggan, GAO Yifei, LÜ Yan. Elastic constant matrix measurement of SiCp reinforced aluminum metal matrix composites[J]. Journal of Beijing University of Aeronautics and astronautics, 2009, 35(2):162-165.
[62] 周正干,高翌飞,何方成. 基于TIRP法的铝基复合材料均匀性检测[J]. 北京航空航天大学学报,2009, 35(8):1031-1034.
ZHOU Zhenggan, GAO Yifei, HE Fangcheng. Homogeneity testing of aluminum metal matrix composites by TIRP method[J]. Journal of Beijing University of Aeronautics and astronautics, 2009, 35(8):1031-1034.
[63] ZHANG J, HUNTER A, DRINKWATER B W, et al. Monte Carlo inversion of ultrasonic array data to map anisotropic weld properties[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2012, 59(11):2487-2497.
[64] FAN Z, MARK A F, LOWE M J S, et al. Nonintrusive estimation of anisotropic stiffness maps of heterogeneous steel welds for the improvement of ultrasonic array inspection[J]. IEEE Transaction on Ultrasonics, and Frequency Control, Ferroelectrics, and Frequency Control, 2015, 62(8):1530-1543.
[65] NJIKI M, ELOUARDI A, BOUAZIZ S, et al. A real-time implementation of the total focusing method for rapid and precise diagnostic in nondestructive evaluation[C]//IEEE 24th International Conference on Application-Specific Systems, Architectures and Processors (ASAP), 2013: 245-248.
[66] POTTER J N, CROXFORD A J, WILCOX P D. Nonlinear ultrasonic phased array imaging[J]. Physical Review Letters, 2014, 113(14):144301-1-144301-5.
文章导航

/