交叉与前沿

永磁悬浮非接触回转驱动系统

  • 孙凤 ,
  • 韦伟 ,
  • 金嘉琦 ,
  • 金俊杰 ,
  • 佟玲 ,
  • 岡宏一
展开
  • 1. 沈阳工业大学机械工程学院 沈阳 110870;
    2. 高知工科大学智能机械系统工学科 高知 782-8502 日本
韦伟,女,1989年出生,硕士研究生.主要研究方向为永磁悬浮技术与主动馈能悬架.E-mail:weiwei19890809@163.com;金嘉琦,男,1955年出生,教授,博士研究生导师.主要研究方向为精密测量理论与技术.E-mail:jjq612@126.com;金俊杰,女,1982年出生,博士研究生.主要研究方向为永磁悬浮技术与复杂曲面测量技术.E-mail:girljunjie@hotmail.com;佟玲,女,1980年出生,讲师.主要研究方向为磁悬浮技术与激光切割焦点控制.E-mail:tonglingsy@163.com;岡宏一,男,1958年出生,教授,博士研究生导师.主要研究方向为磁悬浮技术与机器人技术.E-mail:oka.koichi@kochi-tec.ae.jp

收稿日期: 2016-11-30

  修回日期: 2017-06-29

  网络出版日期: 2017-10-20

基金资助

国家自然科学基金资助项目(51105257,51310105025)。

Non-contact Rotation Driving System Using Permanent-magnetic Suspension

  • SUN Feng ,
  • WEI Wei ,
  • JIN Jiaqi ,
  • JIN Junjie ,
  • TONG Ling ,
  • OKA Koichi
Expand
  • 1. School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870;
    2. Department of Intelligent Mechanical System Engineering, Kochi University of Technology, Kochi 782-8502, Japan

Received date: 2016-11-30

  Revised date: 2017-06-29

  Online published: 2017-10-20

摘要

提出一种永磁悬浮非接触回转驱动系统,该系统由悬浮部分和非接触回转驱动两部分构成。悬浮部分采用运动控制方式,利用音圈电动机驱动永磁铁实现悬浮物竖直方向的稳定悬浮;回转驱动部分由直流伺服电动机驱动径向磁化永磁铁回转,形成变化磁场,非接触驱动悬浮物回转。本系统未在悬浮物中加入任何磁性材料,仅利用悬浮物表面剩余磁化点实现悬浮物的非接触回转驱动。介绍系统的悬浮与驱动原理,建立非接触驱动数学模型,并利用仿真与试验分析系统的回转驱动特性。分析结果表明:悬浮物的非接触回转驱动可以由伺服电动机驱动盘状永磁铁旋转来实现。铁球是否旋转与磁铁的数量无关;驱动磁铁的数量与系统的响应速度成正比,驱动磁铁的数量增多,输入速度和输出速度之间的线性度相对提高,旋转稳定。明晰本系统的非接触驱动特性,为隔离环境下铁磁性物品或零件的非接触操纵和姿态控制奠定了理论基础。

本文引用格式

孙凤 , 韦伟 , 金嘉琦 , 金俊杰 , 佟玲 , 岡宏一 . 永磁悬浮非接触回转驱动系统[J]. 机械工程学报, 2017 , 53(20) : 192 -201 . DOI: 10.3901/JME.2017.20.192

Abstract

Permanent magnetic suspension and non-contact rotation driving system is presented, in which consists of two parts, the suspension part and the non-contact rotation driving part. To realize the stable suspension in the vertical direction, the suspension part is using the permanent magnet driven by the voice coil motor on the motion control mode. The rotary driving part is that the radial magnetized permanent magnet is driven by a DC servo motor, formating variation magnetic field and realizing the rotation of non contact driving suspension. The suspension and driving principle of the system is introduced. A mathematical model of non-contact driving is established and simulation and experiment are used to analyze the rotating driving characteristics of the system. The analysis results show that non-contact rotation driving of suspension body can be driven by voice coil actuator disk permanent magnets rotate. Whether iron ball rotation regardless of the number of magnets, the driving number of magnet is proportional to the system response speed. As the number of the driven magnet is increasing, linearity between output and input speed is improved relatively, which causes the stability of rotating system. The non-contact driving characteristics of the system are clarified, which lays a theoretical foundation for the non-contact manipulation and attitude control of ferromagnetic objects or parts in isolated environment.

参考文献

[1] 刘小静,胡业发,张薇薇,等. 磁悬浮系统结构静刚度与结构动刚度测量实验[J]. 中国机械工程,2010,21(8):908-912. LIU Xiaojing,HU Yefa,ZHANG Weiwei,et al. Measuring experiments on construction static and dynamic stiffness of magnetic suspension system[J]. China Mechanical Engineering,2010,21(8):908-912.
[2] 孙凤,洪涛,金俊杰,等. 非接触式电磁驱动器的驱动力解析及动力学仿真分析[J]. 制造技术与机床,2014(11):78-83. SUN Feng,HONG Tao,JIN Junjie,et al. Driving force analysis and dynamics of a non-contact electromagnetic actuator[J]. Manufacturing Technology & Machine Tool,2014(11):78-83.
[3] MATSUMURA F,OKADA Y,FUJITA M. State of art of magnetic bearings[J]. JSME International Journal,1997(40):43-45.
[4] 蓝益鹏,胡学成,陈其林,等. 可控励磁磁悬浮进给平台电磁特性的有限元分析[J]. 机械工程学报,2017,53(4):184-189. LAN Yipeng,HU Xuecheng,CHEN Qilin,et al. Finite element analysis of electromagnetic characteristics of controllable excitation magnetic suspension feed platform[J]. Journal of Mechanical Engineering,2017,53(4):184-189.
[5] 张士勇. 磁悬浮技术的应用现状与展望[J]. 工业仪表与自动化控制,2003(3):63-65. ZHANG Shiyong. The application status and prospect of magnetic suspension technology[J]. Industrial Instrumentation and Automation,2003(3):63-65.
[6] ZHENG Jigui,HUANG Yuping,WU Hongxing,et al. Design of a transverse-flux permanent-magnet linear generator and controller for use with a free-piston stirling engine[J]. Chinses Journal of Mechanical Engineering,2016,29(4):832-842.
[7] LIU Changhai,JIANG Hongzhou. Influence of magnetic reluctances of magnetic elements on servo valve torque motors[J]. Chinses Journal of Mechanical Engineering,2016,29(1):136-144.
[8] 陈贵荣,李云钢,程虎. 钕铁硼永磁体在磁悬浮技术中的应用[J]. 稀土,2007,28(6):98-101. CHEN Guirong,LI Yungang,CHENG Hu. Application of NdFeB permanent magnets in magnetic levitation technology[J]. Journal of Rare Earth,2007,28(6):98-101.
[9] 胡坤,王爽,郭永存. 永磁悬浮带式输送机侧向力与跑偏仿真分析[J]. 系统仿真学报,2016,28(5):1173-1178. HU Kun,WANG Shuang,GUO Yongcun,et al. Analysis of lateral force and deviation of permanent magnetic levitation belt conveyor[J]. Journal of System Simulation,2016,28(5):1173-1178.
[10] 梁星,赵立峰,付志方. 基于Ansoft的永磁轨道排布方式的仿真优化[J]. 低温与超导,2013,41(3):49-52. LIANG Xing,ZHAO Lifeng,FU Zhifang.Simulation and optimization of permanent magnet guideway arrangement based on Ansoft[J]. Cryogenics and Superconductivity,2013,41(3):49-52.
[11] 郭芳,唐跃进,任丽,等. 高温超导永磁悬浮磁浮轨道的结构参数优化设计[J]. 稀有金属材料与工程,2008,37(s4):385-388. GUO Fang,TANG Yuejin,REN Li,et al. Optimization of structural parameters of HTS permanent magnetic levitation maglev track[J]. Rare Metal Materials and Engineering,2008,37(s4):385-388.
[12] 田录林,杨晓萍,李言,等. 适用于永磁悬浮轨道及永磁轴承的解析磁力模型研究[J]. 摩擦学学报,2008,28(1):73-77. TIAN Lulin,YANG Xiaoping,LI Yan,et al. Research on magnetic analytical model suitable for permanent magnetic levitation and permanent magnetic bearing[J]. Journal of Tribology,2008,28(1):73-77.
[13] JUNG K S,LEE S H. Integrated drive for contact-free full rotation and its novel positioning methodology[J]. International Journal of Modern Physics B,2008,22(9):1871-1876.
[14] HIROSE K,KOMORI M,ASAMI K,et al. Application of one-axis-controlled magnetic bearing with a hollow shaft to noncontact rotation drive[J]. IEEE Transactions on Magnetics,2015,51(11):1.
[15] 乔晖,张新成. 基于电磁场和永磁体的磁悬浮地球仪控制装置研制[J]. 中国仪器仪表,2002(4):11-13. QIAO Hui,ZHANG Xincheng. The development of an electromagnetic suspension globe control device by electromagnet and permanent magnet[J]. China Instrumentation,2002(4):11-13.
[16] 刘洋,范瑜. 磁悬浮球旋转控制系统[J]. 自动化技术与应用,2003,22(9):42-44. LIU Yang,FAN Yu. Control of the magnetic levitation ball[J]. Techniques of Automation and Application,2003,22(9):42-44.
[17] HYPIUSOVA M,OSUSKY J. PID controller design for magnetic levitation model[C]//The 2010 International Conference on Cybernetics and Informatics,February 10-13,2010,VYŠNÁ BOCA,Slovak Republic:2017,1-7.
[18] LEPETIC M,SKRJANC I,CHIACCHIARINI HG,et al. Predictive functional control based on fuzzy model:magnetic suspension system case study[J]. Engineering Artifical Intelligence,2003,16:425-430.
[19] 董兴欣,王朝晖. 基于遗传算法的磁悬浮轴承控制参数研究[J]. 机床与液压,2006(1):112-114. DONG Xingxin,WANG Chaohui. Research on magnetic levitation controller parameters based on genetic algorithm[J]. Machine Tool & Hydraulics,2006(1):112-114.
[20] POUL E M,HECTOR B. Neuro-fuzzy control with time delay estimation for nonlinear networked control systems[J]. International Journal of Innovative Computing,Information and Control,2011,7(10):1-16.
[21] 陈琪,刘刚,郑世强. 基于自适应变步长最小均方差算法的磁悬浮电动机自动平衡方法[J]. 机械工程学报,2015,51(15):119-127. CHEN Qi,LIU Gang,ZHENG Shiqiang. Automatic balancing for magnetically suspended high-speed motor based on adaptive variable step-size LMS algorithm[J]. Journal of Mechanical Engineering,2015,51(15):119-127.
[22] YADAV S,TIWARI J,NAGAR S. Digital control of magnetic levitation system using fuzzy logic controller[J]. International Journal of Computer Applications,2012,41(21):22-26.
[23] SUN F,OKA K,TSURUMI A. Torque analysis of a noncontact spinning system using linearly actuated magnets[J]. Journal of the Japan Society Applied Electromagnetics and Mechanics,2011,19(3):517-520.
[24] SUN F,OKA K. Noncontact spinning mechanism using rotary permanent magnets[J]. IEEJ Transactions on Industry Applications,2010,130(7):913-919.
文章导航

/