振动信号中的周期性脉冲对于轴向柱塞泵故障诊断具有重要意义,但在工作状态下,轴向柱塞泵的振动信号经常会受到背景噪声和柱塞往复运动引起的自然周期性脉冲的污染,故障特征提取是轴向柱塞泵故障诊断的一个难点。为解决这个问题,提出基于增强聚类分割与L-峭度的Teager能量算子解调方法。与传统的聚类分割方法不同,增强后的算法是一种两周期的方法,能够有效从背景噪声和自然周期性脉冲中提取故障特征。L-峭度在识别周期性脉冲方面与峭度类似,但不像峭度对离群值那么敏感。Teager能量算子解调计算简便,比传统的希尔伯特解调更适合用来进行故障特征提取。为说明该方法的可行性,进行仿真模拟和试验数据研究,并将结果与传统的聚类分割方法进行了比较。结果表明,该方法能够有效地检测轴向柱塞泵的缸体和轴承故障。
Periodic impulses in vibration signals are useful to the detection of faults in axial piston pumps. However, in the working condition, the vibration signals of axial piston pump are often contaminated by heavy background noises and natural periodic impulses caused by the reciprocating movement of pistons. Therefore, extracting fault features is one of the most difficult tasks to identify faults in axial piston pumps. To solve this problem, the Teager energy operator(TEO) demodulation using improved clustering-based segmentation and L-Kurtosis method is proposed. Unlike the traditional clustering-based segmentation method, the improved version is a two-cycle one,it can extract the fault features out of the background noise and nature periodic impulse efficiently. L-Kurtosis is similar to kurtosis and easy to recognize impulses but is not like kurtosis to be sensitive to the outliers. The TEO demodulation is more suitable to extract faults than the traditional Hilbert demodulation, because the calculation of TEO is very simple. To illustrate the feasibility and performance of the present method, simulations and experimental data investigations are performed and the results are compared with the traditional clustering-based segmentation method. The results show that the proposed method enables the efficient detect cylinder fault and bearing fault in axial piston pumps.
[1] BERGADA J M,KUMAR S,WATTON J. Axial piston pumps,new trends and development[M]. New York:Nova Science Publishers,2012.
[2] TANG Hesheng,REN Yan,XIANG Jiawei. A novel model for predicting thermoelastohydrodynamic lubrication characteristics of slipper pair in axial piston pump[J]. International Journal of Mechanical Sciences,2017,124:109-121.
[3] 汤何胜,訚耀保,李晶,等. 计及表面变形的轴向柱塞泵滑靴副热流体动力润滑分析[J]. 机械工程学报,2017,53(4):168-176. TANG Hesheng,YIN Yaobao,LI Jing,et al. Thermohydrodynamic lubrication analysis of slipper pair in axial piston pump considering surface deformation[J]. Journal of Mechanical Engineering,2017,53(4):168-176.
[4] 苏子美,朱丽平,苑惠娟,等. 钻井泥浆泵系统可用度Bayes置信限[J]. 机械工程学报,2014,50(14):56-61. SU Zimei,ZHU Liping,YUAN Huijuan,et al. System availability bayes confidence limits for drilling mud pump[J]. Journal of Mechanical Engineering,2014,50(14):56-61.
[5] 杨铁林,高英杰,孔祥东. 基于小波变换的柱塞泵故障诊断方法[J]. 机械工程学报,2005,41(2):112-116. YANG Tielin,GAO Yingjie,KONG Xiangdong. Fault diagnosis method of axial piston pump based on wavelet transform[J]. Journal of Mechanical Engineering,2005,41(2):112-116.
[6] DU Jun,WANG Shaoping,ZHANG Haiyan. Layered clustering multi-fault diagnosis for hydraulic piston pump[J]. Mechanical Systems and Signal Processing,2013,36(2):487-504.
[7] LU Chuanqi,WANG Shaoping,MAIDS V. Fault severity recognition of aviation piston pump based on feature extraction of EEMD paving and optimized support vector regression model[J]. Aerospace Science and Technology,2017,67:105-117.
[8] KUMAR A,KUMAR R. Time-frequency analysis and support vector machine in automatic detection of defect from vibration signal of centrifugal pump[J]. Measurement,2017,108:119-133.
[9] XIANG Jiawei,ZHONG Yongteng,GAO Haifeng. Rolling element bearing fault detection using PPCA and spectral kurtosis[J]. Measurement,2015,75:180-191.
[10] XIANG Jiawei,ZHONG Yongteng. A fault detection strategy using the enhancement ensemble empirical mode decomposition and random decrement technique[J]. Microelectronics Reliability,2017,75:317-326.
[11] BAHRAMPOUR S,MOSHIRI B,SALAHSHOOR K. Weighted and constrained possibilistic C-means clustering for online fault detection and isolation[J]. Applied Intelligence,2011,35(2):269-284.
[12] SHAMSHIRBAND S,AMINI A,ANUAR N,et al. D-FICCA:A density-based fuzzy imperialist competitive clustering algorithm for intrusion detection in wireless sensor networks[J]. Measurement,2014,55:212-226.
[13] BOZCHALOOI I S,LIANG Ming. A smoothness index-guided approach to wavelet parameter selection in signal de-noising and fault detection[J]. Journal of Sound and Vibration,2007,308(2):246-267.
[14] ANTON J. The spectral kurtosis:A useful tool for characterizing non-stationary signals[J]. Mechanical System and Signal Processing,2006,20:282-307.
[15] DWYER R F. Use of the kurtosis statistic in the frequency domain as an aid in detecting random signals[J]. IEEE Journal of Oceanic Engineering,2003,9(2):85-92.
[16] HOSKING J R M. L-moments:Analysis and estimation of distributions using linear combinations of order statistics[J]. Journal of the Royal Statistical Society,1990,52(1):105-124.
[17] 向家伟,崔向欢,王衍学,等. 轴承故障诊断的最优化随机共振方法分析[J]. 农业工程学报,2014,30(12):50-55. XIANG Jiawei,CUI Xianghuan,WANG Yanxue,et al. Optimized stochastic resonance method for bearing fault diagnosis[J]. Transactions of the Chinese Society of Agricultural Engineering,2014,30(12):50-55.
[18] CHENG Junsheng,YU Dejie,YU Yang. The application of energy operator demodulation approach based on EMD in machinery fault diagnosis[J]. Mechanical Systems and Signal Processing,2007,21:668-677.
[19] SAILOR H B,PATIL H A. Auditory feature representation using convolutional restricted Boltzmann machine and Teager energy operator for speech recognition[J]. Journal of the Acoustical Society of America,2017,141(6):500-506.
[20] HOU Shumin,LIANG Ming,ZHANG Yi,et al. Vibration signal demodulation and bearing fault detection:A clustering-based segmentation method[J]. Journal of Mechanical Engineering Science,2013,228(11):1888-1899.
[21] DUNN J C. A fuzzy relative of the ISODATA process and its use in detecting compact well-separated clusters[J]. Journal of Cybernetics,1974,3(3):32-57.
[22] BEZDEK J C. Pattern recognition with fuzzy objective function algorithms[M]. New York:Plenum Press,1981.
[23] SILLITTO G P. Interrelations between certain linear systematic statistics of samples from any continuous population[J]. Biometrika,1951,38(3):377-382.
[24] MARAGOS P,KAISER J F,QUATIERI T F. On amplitude and frequency demodulation using energy operators[J]. IEEE Transactions on Signal Processing,1993,41(4):1532-1550.