特邀专栏:表面工程先进技术及其服役行为(下)

基于能量耗散的Q235钢高周疲劳性能评估

  • 樊俊铃
展开
  • 中国航空工业集团公司中国飞机强度研究所 西安 710065
樊俊铃,男,1985年出生,博士,高级工程师。主持国家自然科学基金1项,工信部民机科研1项和装备部中航工业联合基金1项,发表论文30余篇。主要研究方向为材料和结构的疲劳、断裂与可靠性分析和评估。E-mail:fanjunling@mail.dlut.edu.cn

收稿日期: 2017-05-27

  修回日期: 2017-10-10

  网络出版日期: 2018-03-20

基金资助

国家自然科学基金资助项目(51601175)。

High Cycle Fatigue Behavior Evaluation of Q235 Steel Based on Energy Dissipation

  • FAN Junling
Expand
  • Aircraft Strength Research Institute, AVIC, Xi'an 710065

Received date: 2017-05-27

  Revised date: 2017-10-10

  Online published: 2018-03-20

摘要

通过宏微观力学和连续热力学理论,推导疲劳能量耗散计算方法。结合局部热扩散方程,建立物理意义明确的疲劳极限快速评估方法,避免了以温升为损伤指标的预测方法的争议性。传统疲劳试验和本方法所给出的疲劳极限之间的误差为9.9%,表明了该方法的准确性。试验过程表明当材料内部生热率与外界散热率达到平衡时,能量耗散的变化趋于稳定,由此确定了材料的极限能,构建了疲劳寿命的快速评估方法。结果发现所预测的S-N直线斜率与传统结果之间的误差为9.4%,从而表明了该方法在快速评估材料疲劳性能方面的潜在前景。

本文引用格式

樊俊铃 . 基于能量耗散的Q235钢高周疲劳性能评估[J]. 机械工程学报, 2018 , 54(6) : 1 -9 . DOI: 10.3901/JME.2018.06.001

Abstract

Using the theories of macro micro mechanics and continuum thermodynamics, the energy dissipation calculation method is derived for high-cycle fatigue evaluation. The local heat diffusion equation is used to create a method for rapid fatigue limit evaluation. This method with definite physical meaning eliminates the arguments on the thermographic method. Fatigue limits by the traditional tests and the present method are compared, and an error of 9.9% is given, showing the accuracy of this method. It is shown that in the process of fatigue when the heat generation rate is equal to the heat dissipation rate, the energy dissipation tends to be an asymptotic value. Therefore, the limiting energy is determined as the product of the energy dissipation and the whole fatigue life, and a method for rapid fatigue life prediction is developed. It is noted that the slope of the predicted S-N curve, with an error of 9.4%, is in good agreement with the traditional result. Consequently, the potential prospect of the present method in rapid fatigue behavior evaluation is presented.

参考文献

[1] INGLIS N. Hysteresis and fatigue of Wohler rotating cantilever specimen[J]. The Metallurgist,1927,1(1):23-27.
[2] FISSOLO A,GOURDIN C,CHEN Y. Investigations into the cumulative fatigue life of an AISI 304L austenitic stainless steel used for pressure water reactors application of a double linear damage rule[J]. International Journal of Fatigue,2015,77:199-215.
[3] FAN J,GUO X,WU C,et al. Stress assessment and fatigue behavior evaluation of components with defects based on the finite element method and lock-in thermography[J]. Journal of Mechanical Engineering Science,2015,229(7):1194-1205.
[4] KUMAR J,GANESH S,RAMAN S,et al. Analysis and modeling of thermal signatures for fatigue damage characterization in Ti-6Al-4V titanium alloy[J]. Journal of Nondestructive Evaluation,2016,35(1):1-10.
[5] 李斌.基于能量耗散的金属疲劳损伤表征及寿命预测[D]. 西安:西北工业大学,2014. LI Bin. Study on the low-cycle fatigue damage characterization and life prediction of metals based on the energy dissipation theory[D]. Xi'an:Northwestern Polytechnical University,2014.
[6] ADIL B,ANDRÉ C,GILLES R. Thermomechanical analysis of the onset of strain concentration zones in wet polyamide 6.6 subjected to cyclic loading[J]. Mechanics of Materials,2016,99:9-25.
[7] BLANCHE A,CHRYSOCHOOS A,RANC N,et al. Dissipation assessments during dynamic very high cycle fatigue tests[J]. Experimental Mechanics,2015,55(4):699-709.
[8] 封硕. 基于热力学分析的疲劳损伤与寿命预测研究[D]. 西安:西北工业大学,2015. FENG Shuo. Study on fatigue damage and life prediction based on thermodynamic analysis[D]. Xi'an:Northwestern Polytechnical University,2015.
[9] 张红霞,裴飞飞,闫志峰,等. 基于红外热像法的AZ31B镁合金疲劳寿命预测[J]. 稀有金属材料与工程,2015,43(10):2525-2529. ZHANG Hongxia,PEI Feifei,YAN Zhifeng,et al. Prediction of AZ31B magnesium alloy fatigue life based on infared thermography[J]. Rare Metal Materials and Engineering,2015,43(10):2525-2529.
[10] DE FINIS R,PALUMBO D,ANCONA F,et al. Fatigue limit evaluation of various martensitic stainless steels with new robust thermographic data analysis[J]. International Journal of Fatigue,2015,74:88-96.
[11] BOULANGER T,CHRYSOCHOOS A,MABRU C,et al. Calorimetric analysis of dissipative and thermoelastic effects associated with the fatigue behavior of steels[J]. International Journal of Fatigue,2004,26(3):221-229.
[12] DUMOULIN S,LOUCHE H,HOPPERSTAD O,et al. Heat sources,energy storage and dissipation in high-strength steels:Experiments and modelling[J]. European Journal of Mechanics-A/Solids,2010,29(3):461-474.
[13] MENEGHETTI G. Analysis of the fatigue strength of a stainless steel based on the energy dissipation. International Journal of Fatigue,2007,29(1):81-94.
[14] CHRYSOCHOOS A,BOULANGER T,MORABITO A. Dissipation and thermoelastic coupling associated with fatigue of materials[J]. Mechanics,Models and Methods,2012,61:147-156.
[15] DELPUEYO D,BALANDRAUD X,GREDIAC M. Heat source reconstruction from noisy temperature fields using an optimised derivative Gaussian filter[J]. Infrared Physics & Technology,2013,60:312-322.
[16] EZANNO A,DOUDARD C,CALLOCH S,et al. A new approach to characterizing and modeling the high cycle fatigue properties of cast materials based on self-heating measurements under cyclic loadings[J]. International Journal of Fatigue,2013,47:232-243.
[17] 李源,韩旭,刘杰,等. 一种基于耗散能计算的高周疲劳参数预测方法[J]. 力学学报,2013,45(3):367-374. LI Yuan,HAN Xu,LIU Jie,et al. A prediction method on high-cycle fatigue parameters based on dissipated energy computation[J]. Chinese Journal of Theoretical and Applied Mechanics,2013,45(3):367-374.
[18] 樊俊铃,郭杏林. 弹塑性疲劳裂纹扩展行为的数值模拟[J]. 机械工程学报,2015,51(10):33-40. FAN Junling,GUO Xinglin. Numerical simulation on elastic-plastic fatigue crack growth behavior[J]. Journal of Mechanical Engineering,2015,51(10):33-40.
[19] 郭强,郭杏林,樊俊铃,等. 基于固有耗散的FV520B钢高周疲劳性能研究[J]. 金属学报,2015,51(4):400-406. GUO Qiang,GUO Xinglin,FAN Junling,et al. An energy approach to rapidly estimate fatigue behavior based on intrinsic dissipation[J]. Acta Metallurgica Sinica,2015,51(4):400-406.
[20] ONTIVEROS V,AMIRI M,KAHIRDEH A,et al. Thermodynamic entropy generation in the course of the fatigue crack initiation[J]. Fatigue & Fracture of Engineering Materials & Structures,2017,40(3):423-434.
[21] LEMAITRE J,SERMAGE J P,DESMORAT R. A two scale damage concept applied to fatigue[J]. International Journal of Fracture,1999,97(1):67-81.
[22] 余同希. 塑性力学[M]. 北京:高等教育出版社,1989. YU Tongxi. Plastic mechanics[M]. Beijing:High Education Press,1989.
[23] DOUDARD C,CALLOCH S,HILD F,et al. Identification of heat source fields from infrared thermography:Determination of ‘self-heating’ in a dual-phase steel by using a dog bone sample[J]. Mechanics of Materials,2010,42(1):55-62.
[24] DOUDARD C,CALLOCH S,CUGY P,et al. A probabilistic two-scale model for high-cycle fatigue life predictions[J]. Fatigue & Fracture of Engineering Materials & Structures,2005,28(3):279-288.
[25] GUO Q,GUO X,FAN J,et al. An energy method for rapid evaluation of high-cycle fatigue parameters based on intrinsic dissipation[J]. International Journal of Fatigue,2015,80:136-144.
[26] 杨锋平,孙秦,罗金恒,等. 一个高周疲劳损伤演化修正模型[J]. 力学学报,2012,44(1):140-147. YANG Fengping,SUN Qin,LUO Jinheng,et al. A corrected damage law for high cycle fatigue[J]. Chinese Journal of Theoretical and Applied Mechanics,2012,44(1):140-147.
[27] FARGIONE G,GERACI A,LA ROSA G,et al. Rapid determination of the fatigue curve by the thermographic method[J]. International Journal of Fatigue,2002,24(1):11-19.
[28] FAN J,GUO X,WU C. A new application of the infrared thermography for fatigue evaluation and damage assessment[J]. International Journal of Fatigue,2012,44:1-7.
[29] RISITANO A,RISITANO G. Cumulative damage evaluation in multiple cycle fatigue tests taking into account energy parameters[J]. International Journal of Fatigue,2013,48:214-222.
[30] AMIRI M,KHONSARI M M. On the role of entropy generation in processes involving fatigue[J]. Entropy,2012,14(1):24-31.
[31] 李萌,李旭东,张辉,等. 基于锁相红外热成像技术对铝合金铆接结构件疲劳极限的快速测定[J]. 工程力学,2012,29(12):28-33. LI Meng,LI Xudong,ZHANG Hui,et al. Rapid determination of the fatigue limit of aluminum alloy riveted component based on lock-in infrared thermogrpahy technique[J]. Engineering Mechanics,2012,29(12):28-33.
[32] 王凯,闫志峰,王文先,等. 循环载荷作用下镁合金温度演化及高周疲劳性能预测[J]. 材料工程,2014(1):85-89. WANG Kai,YAN Zhifeng,WANG Wenxian,et al. Temperature evolution and fatigue properties prediction for high cycle fatigue of magnesium alloy under alternate loading[J]. Journal of Materials Engineering,2014(1):85-89.
[33] WANG X G,FENG E S,JIANG C. A microplasticity evaluation method in very high cycle fatigue[J]. International Journal of Fatigue,2017,94(1):6-15.
[34] 樊俊铃,郭强,赵延广,等. 基于有限元法和锁相热像法对含缺陷构件的应力分析与疲劳性能评估[J]. 材料工程,2015,43(8):62-71. FAN Junling,GUO Qiang,ZHAO Yanguang,et al. Stress analysis and fatigue behavior assessment of components with defect based on FEM and lock-in thermography[J]. Journal of Materials Engineering,2015,43(8):62-71.
[35] FAN J,GUO X,WU C,et al. Research on fatigue behavior evaluation and fatigue fracture mechanisms of cruciform welded joints[J]. Materials Science and Engineering A,2011,528(29-30):8417-8427.
[36] CRUPI V. An unifying approach to assess the structural strength[J]. International Journal of Fatigue,2008,30(7):1150-1159.
[37] CONNESSON N,MAQUIN F,PIERRON F. Dissipated energy measurements as a marker of microstructural evolution:316L and DP600[J]. Acta Materialia,2011,59(10):4100-4115.
[38] BENZERGA A,BRÉCHET Y,NEEDLEMAN A,et al. The stored energy of cold work:Predictions from discrete dislocation plasticity[J]. Acta Materialia,2005,53(18):4765-4779.
[39] SANGID M D,MAIER H J,SEHITOGLU H. The role of grain boundaries on fatigue crack initiation-an energy approach[J]. International Journal of Plasticity,2011,27(5):801-821.
[40] FAN J,GUO X,WU C,et al. Influence of heat treatments on mechanical behavior of FV520B steel[J]. Experimental Techniques,2015,39(2):55-64.
文章导航

/