基于尺度分离理论,近壁微液膜波动特性对临界热负荷的产生有至关重要的影响。针对水平管内分层流动近壁微液膜在气流剪切应力作用下的波动特性进行研究,分析声学法,射线法,电学法和光学法等不同检测方法在近壁薄液膜厚度测量上的应用,并比较各种方法的优缺点。最终采用光学法,即利用光谱共焦位移传感器,对不同气、液流速条件下近壁微液膜进行测量,分析剪切夹带对液膜厚度变化的影响规律,获得液膜撕裂的临界条件。研究结果表明:微液膜平均厚度在气流剪切夹带影响下随气速的增大而减小。由于液滴夹带现象影响程度的不同,在不同气、液流速条件下,试验段出口处液膜平均厚度液膜呈现线性或非线性的变化趋势。气流剪切应力增大时,液膜厚度超过临界厚度即发生撕裂现象,液膜撕裂存在随机性,当壁面条件一定时,临界液膜厚度不随气、液流速的变化而变化,但在高气、液流速条件下液膜波动加剧。
The "scales-separation" phenomenon indicates that high heat-flux boiling and boiling crisis is dominated by micro-hydrodynamics of liquid microlayer on the heater surface. The techniques for liquid film measurement such as acoustic methods, nucleonic techniques, electrical methods, and optical methods are discussed in detail. Accordingly, a confocal optical sensor system is used to detect the dynamics of liquid film sheared by the co-flowing air from above in a horizontal aluminum channel. The impact of the gas shearing on film behaviors is analyzed and the integrity of liquid film is discussed in detail. The results indicate that the liquid film thickness decreases due to the entrainment and shows a linear or nonlinear variation under different flow conditions. Additionally, for a specific surface, the critical film thickness for an integral film is found to have no relation with the gas and liquid flow rates but the fluctuation of the liquid film increases with the increasing gas velocity.
[1] 林宗虎. 气液两相流和沸腾传热[M]. 西安:西安交通大学出版社, 2003. LIN Zonghu. Two-phase flow and boiling heat transfer[M]. Xi'an:Xi'an Jiaotong University Press, 2003.
[2] COLLIER J G, THOME J R. Convective boiling and condensation[M]. Oxford:Oxford University Press, 1994.
[3] DHILLON N S. Critical heat flux maxima during boiling crisis on textured surfaces[J]. Nature Communications, 2015, 6:8247.
[4] KHARANGATE C R, KONISHI C, MUDAWAR I. Consolidated methodology to predicting flow boiling critical heat flux for inclined channels in Earth gravity and for microgravity[J]. International Journal of Heat and Mass Transfer, 2015, 92:467-482.
[5] LEE J S, LEE J S. Critical heat flux enhancement of pool boiling with adaptive fraction control of patterned wettability[J]. International Journal of Heat & Mass Transfer, 2016,96:504-512.
[6] WANG K, BAI B, MA W. An improved liquid film model to predict the CHF based on the influence of churn flow[J]. Applied Thermal Engineering, 2014, 64(1-2):422-429.
[7] WEISMAN J, PEI B S. Prediction of critical heat flux in flow boiling at low qualities[J]. International Journal of Heat & Mass Transfer, 1983, 26(10):1463-1477.
[8] LEE C H, MUDAWWAR I. A mechanistic critical heat flux model for subcooled flow boiling based on local bulk flow conditions[J]. International Journal of Multiphase Flow, 1988, 14(6):711-728.
[9] GALLOWAY J E, MUDAWAR I. CHF mechanism in flow boiling from a short heated wall-Ⅱ. Theoretical CHF model[J]. International Journal of Heat & Mass Transfer, 1993, 36(10):2527-2540.
[10] THEOFANOUS T G, TU J P, DINH A T, et al. The boiling crisis phenomenon. Part I:Nucleation and nucleate boiling heat transfer[J]. Experimental Thermal and Fluid Science, 2002, 26:775-792.
[11] THEOFANOUS T G, TU J P, DINH A T, et al. The boiling crisis phenomenon. Part Ⅱ:Dryout dynamics and burnout[J]. Experimental Thermal and Fluid Science, 2002, 26:793-810.
[12] THEOFANOUS T G, DINH T N. High heat flux boiling and burnout as microphysical phenomena:mounting evidence and opportunities[J]. Environmental Science and Technology, 2006, 18(3):251-276.
[13] DHIR V K. Mechanistic prediction of nucleate boiling heat transfer-achievable or a hopeless task?[J]. Journal of Heat Transfer, 2006, 128(1):1-12.
[14] STEPHAN P, KERN J. Evaluation of heat and mass transfer phenomena in nucleate boiling[J]. International Journal of Heat Fluid Flow, 2004, 25:140-148.
[15] ORON A, DAVIS S H, BANKOFF S G. Long-scale evolution of thin liquid films[J]. Review of Modern Physics, 1997, 69(69):931-980.
[16] CRASTER R V, MATAR O K. Dynamics and stability of thin liquid films[J]. Review of Modern Physics, 2009, 81(3):1131-1198.
[17] DINH T N, TU J P. The micro-hydrodynamics that govern critical heat flux in pool boiling[C]//International Conference on Multiphase Flow, ICMF 2007, Leipzig, July 9-13, 2007.
[18] TIBIRIÇÁ C B, DO NASCIMENTO F J, RIBATSKI G. Film thickness measurement techniques applied to micro-scale two-phase flow systems[J]. Experimental Thermal and Fluid Science, 2010, 34(4):463-473.
[19] LU Q, SURYANARAYANA N V, CHRISTODOULU C. Film thickness measurement with an ultrasonic transducer[J]. Experimental Thermal and Fluid Science, 1993, 7(4):354-361.
[20] YE J, GUO L J, ZHOU H L. Study on performance of double helical capacitance probe for water fraction measurement in multiphase flow[C]//AIP Conference Proceedings, New York, 2012, 1428(1):120-127.
[21] JONG P D, GABRIEL K S. A preliminary study of two -phase annular flow at microgravity:experimental data of film thickness[J]. International Journal of Multiphase Flow, 2003, 29(8):1203-1220.
[22] GSTOEHL D, ROQUES J F, CRISINEL P, et al. Measurement of falling film thickness around a horizontal tube using a laser measurement technique[J]. Heat Transfer Engineering, 2004, 8:28-34.
[23] LIU A H, WAYNER P C J, PLAWSKY J L. Image scanning ellipsometry for measuring the transient film thickness profiles of draining liquids[J]. Physics of Fluids, 1994, 6(6):1963-1971.
[24] LAN H, FRIEDRICH M, ARMALY B F, et al. Simulation and measurement of 3D shear-driven thin liquid film flow in a duct[J]. International Journal of Heat and Fluid Flow, 2008, 29(2):449-459.
[25] GONG S J, MA W M, DINH T N. An experimental study of rupture dynamics of evaporating liquid films on different heater surfaces[J]. International Journal of Heat and Mass Transfer, 2011(54):1538-1547.
[26] GONG S J, MA W M, DINH T N. Simulation and validation of the dynamics of liquid films evaporating on horizontal heater surfaces[J]. Applied Thermal Engineering, 2012, 48(48):486-494.
[27] GONG S J, MA W M, WANG C, et al. An investigation on dynamic thickness of a boiling liquid film[J]. International Journal of Heat and Mass Transfer, 2015(90):636-644.
[28] GONG S J, MA W M, DINH T N. Diagnostic techniques for the dynamics of a thin liquid film under forced flow and evaporating conditions[J]. Microfluidics and Nanofluidics, 2010, 9(6):1077-1089.
[29] SCHIEBENER P, STRAUB J, LEVELT SENGERS J M H, et al. Refractive index of water and steam as function of wavelength, temperature and density[J]. Journal of Physical & Chemical Reference Data, 1990, 19(3):677-717.