材料科学与工程

FV520B钢在湿H2S+Cl-环境中的腐蚀疲劳性能

  • 魏仁超 ,
  • 陈学东 ,
  • 范志超 ,
  • 聂德福 ,
  • 吴乔国 ,
  • 金有海
展开
  • 1. 中国石油大学(华东)化学工程学院 青岛 266580;
    2. 合肥通用机械研究院有限公司国家压力容器与管道安全工程技术研究中心 合肥 230031
魏仁超,女,1990年出生,博士研究生。主要研究方向为强度与断裂。E-mail:lajiao6687@126.com

收稿日期: 2017-08-21

  修回日期: 2018-03-26

  网络出版日期: 2018-07-20

基金资助

国家重点基础研究发展计划资助项目(973计划,2012CB026003)。

Corrosion Fatigue Behavior of FV520B Steel in Aqueous H2S+Cl- Environment

  • WEI Renchao ,
  • CHEN Xuedong ,
  • FAN Zhichao ,
  • NIE Defu ,
  • WU Qiaoguo ,
  • JIN Youhai
Expand
  • 1. College of Chemical Engineering, China University of Petroleum(Huadong), Qingdao 266580;
    2. National Technology Research Center Vessel and Pipeline Safety Engineering, Hefei General Machinery Research Institute Co. Ltd., Hefei 230031

Received date: 2017-08-21

  Revised date: 2018-03-26

  Online published: 2018-07-20

摘要

针对离心压缩机叶轮叶片疲劳寿命研究的需要,考虑到服役环境对疲劳寿命的影响,开展叶轮典型材料FV520B钢在湿H2S+Cl-环境中的腐蚀疲劳试验研究,结合断口形貌观察分析其疲劳失效机理,建立疲劳寿命预测模型。结果表明,FV520B钢在湿H2S+Cl-环境中的疲劳性能相较于大气环境大幅下降,并随着环境中H2S浓度升高而下降;随着应力幅值降低,介质中的H2S对疲劳性能的影响逐渐显现并随应力幅值降低而增大。疲劳断口形貌观察表明,试样表面存在点蚀坑,疲劳裂纹在点蚀坑处萌生并扩展。最后,在点蚀演化寿命预测模型的基础上,结合氢对疲劳演化过程的影响,建立考虑应力及腐蚀介质共同作用的疲劳寿命预测模型,预测结果与试验数据吻合较好。该模型可为湿H2S+Cl-环境下材料的疲劳寿命预测提供基础支持。

本文引用格式

魏仁超 , 陈学东 , 范志超 , 聂德福 , 吴乔国 , 金有海 . FV520B钢在湿H2S+Cl-环境中的腐蚀疲劳性能[J]. 机械工程学报, 2018 , 54(14) : 43 -49 . DOI: 10.3901/JME.2018.14.043

Abstract

In order to investigate the fatigue life of centrifugal compressor impeller, corrosion fatigue tests of FV520B stainless steel in air and aqueous H2S+Cl- environment are carried out. The corrosion fatigue failure mechanism of FV520B steel is analyzed combining with the fracture morphology observation and a modified fatigue life prediction model is built. The results demonstrate that corrosion fatigue lives of FV520B steel aqueous H2S+Cl- environment are dramatically decreased compare with those in air and decreased further with the increasing of H2S. Corrosion fatigue damages caused by hydrogen emerge gradually when the applied stress amplitude is relatively low and increased with the decreasing of applied stress amplitude. Microstructure observation revealed that corrosion pits are found on the surface of the specimens and the fatigue cracks are initiated on the surface of the specimens in all corrosion mediums and then propagated. Considering the effect of hydrogen on fatigue behavior of FV520B steel, a modified fatigue life prediction model is proposed on the basis of pitting corrosion mechanism. The model predictions are in good agreement with the test results, which can provide some insight into fatigue life prediction of materials exposed to aqueous H2S+Cl- environment.

参考文献

[1] FANTECHI F,INNOCENTI M. Chloride stress corrosion cracking of precipitation hardening S. S. impellers in centrifugal compressor-laboratory investigation and corrective actions[J]. Engineering Failure Analysis,2001,8(5):477-492.
[2] SIVAPRASAD S,NARASAIAH N,DAS S K,et al. Investigation on the failure of air compressor[J]. Engineering Failure Analysis,2010,17(1):150-157.
[3] HOU J F,WICKS B J,ANTONIOU R A. An investigation of fatigue failures of turbine blades in a gas turbine engine by mechanical analysis[J]. Engineering Failure Analysis,2002,9(2):201-211.
[4] TURNBULL A,ZHOU. Comparative evaluation of environment induced cracking of conventional and advanced steam turbine blade steels. Part 2:Corrosion fatigue[J]. Corrosion Science,2011,53(1):503-512.
[5] 栗玉领,徐胜利,杨树桦,等. 非典型气动荷载下压缩机叶轮疲劳强度分析[J]. 机械工程学报,2015,51(9):82-89. LI Yuling,XU Shengli,YANG Shuhua,et al. Fatigue strength analysis of compressor impeller under non-typical aerodynamic load[J]. Journal of Mechanical Engineering,2015,51(9):82-89.
[6] 史进渊. 核电汽轮机转子在低周疲劳与高周疲劳交互作用下裂纹扩展寿命的研究[J]. 机械工程学报,2015,51(22):152-158. SHI Jinyuan. Study on crack propagation life under low cycle fatigue and high cycle fatigue of nuclear steam turbine rotors[J]. Journal of Mechanical Engineering,2015,51(22):152-158.
[7] 王鄢. 大型离心压缩机叶轮动力分析方法研究[D]. 大连:大连理工大学,2009. WANG Yan. Dynamic analysis methods of large-sized centrifugal compressor impeller[D]. Dalian:Dalian University of Technology,2009.
[8] 周芒. 大型离心压缩机叶轮疲劳分析[D]. 大连:大连理工大学,2013. ZHOU Mang. Fatigue analysis of impeller of large centrifugal compressors[D]. Dalian:Dalian University of Technology,2013.
[9] ZHANG Yubo,XU Binshi,WANG Haidou,et al. An experimental analysis of fatigue behavior of a welded impeller made by FV520B stainless steel in an over-speed preloading process[J]. Engineering Failure Analysis,2016,59:111-121.
[10] SUN Jiao,CHEN Songying,QU Yanpeng,et al. Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller[J]. Chinese Journal of Mechanical Engineering,2015,28(2):217-225.
[11] GUO Qiang,GUO Xinglin. Research on high-cycle fatigue behavior of FV520B stainless steel based on intrinsic dissipation[J]. Materials & Design,2016,90:248-255.
[12] ZHANG Ming,WANG Weiqiang,WANG Pengfei,et al. Fatigue behavior and mechanism of FV520B-I welding seams in a very high cycle regime[J]. International Journal of Fatigue,2016,87:22-37.
[13] SONG Yanan,WANG Haidou,XU Binshi,et al. Effect of fretting wear on very high cycle bending fatigue behaviors of FV520B steel[J]. Tribology International,2016,103:132-138.
[14] WANG Jinlong,ZHANG Yuanliang,SUN Qingchao,et al. Giga-fatigue life prediction of FV520B-I with surface roughness[J]. Materials & Design,2016,89:1028-1034.
[15] ZHANG Ming,WANG Weiqiang,WANG Pengfei,et al. The fatigue behavior and mechanism of FV520B-I with large surface roughness in a very high cycle regime[J]. Engineering Failure Analysis,2016,66:432-444.
[16] 张元良,李瑞品,王金龙,等. 基于两种不同缺陷形式的FV520B-I疲劳寿命预测[J]. 机械设计与制造,2017(5):1-4. ZHANG Yuanliang,LI Ruipin,WANG Jinlong,et al. The fatigue life prediction for FV520B-I based on two different defect forms[J]. Machinery Design & Manufacture,2017(5):1-4.
[17] WANG Jinlong,ZHANG Yuanliang,LIU Shujie,et al. Competitive giga-fatigue life analysis owing to surface defect and internal inclusion for FV520B-I[J]. International Journal of Fatigue,2016,87:203-209.
[18] 樊俊铃,郭兴林,吴承伟,等. 热处理对FV520B钢疲劳性能的影响[J]. 材料研究学报,2012,26(1):61-67. FAN Junling,GUO Xinglin,WU Chengwei,et al. Effect of heat treatments on fatigue properties of FV520B stainless steel using infrared thermography[J]. Chinese journal of Materials Research,2012,26(1):61-67.
[19] WU Q G,CHEN X D,FAN Z C,et al. Corrosion fatigue behavior of FV520B steel in water and salt-spray environments[J]. Engineering Failure Analysis,2017,79:422-430.
[20] 魏仁超,陈学东,范志超,等. 湿H2S及Cl-环境下FV520B不锈钢的应力腐蚀行为研究[J]. 流体机械,2017,45(1):1-7. WEI Renchao,CHEN Xuedong,FAN Zhichao,et al. Stress corrosion cracking behavior of FV520B stainless steel exposed to aqueous H2S+Cl- environment[J]. Fluid Machinery,2017,45(1):1-7.
[21] 钟振前,田志凌,杨春. EBSD技术在研究高强马氏体不锈钢氢脆机理中的应用[J]. 材料热处理学报,2015,36(2):77-83. ZHONG Zhenqian,TIAN Zhiling,YANG Chun. Application of EBSD technique in research of hydrogen embrittlement mechanism for high strength martensite stainless steel[J]. Transaction of Materials and Heat Treatment,2015,36(2):77-83.
[22] WANG Q Y,PIDAPATI R M,PALAKAL M J. Comparative study of corrosion-fatigue in aircraft materials[J]. AIAA Journal,2001,39(2):325-330.
[23] NARITA N,SHIGA T,HIGASHIDA K. Crack-impurity interactions and their role in the embrittlement of Fe alloy crystals charged with light elements[J]. Materials Science and Engineering:A,1994,176(1-2):203-209.
[24] 褚武扬,乔利杰,陈奇志,等. 断裂与环境断裂[M]. 北京:科学出版社,2000. CHU Wuyang,QIAO Lijie,CHEN Qizhi,et al. Fracture and environmental fracture[M]. Beijing:Science Press,2000.
[25] LI Y D,YANG Z G,LIU Y B,et al. The influence of hydrogen on very high properties of high strength spring cycle fatigue steel[J]. Materials Science and Engineering:A,2008,489(1-2):373-379.
[26] SRIRAMAN M R,PIDAPARTI R M. Crack initiation life of materials under combined pitting corrosion and cyclic loading[J]. Journal of Materials Engineering and Performance,2010,19(1):7-12.
[27] SCHÖBAUER B M,STANZL-TSCHEGG S E,PERLEGAA,et al. The influence of corrosion pits on the fatigue life of 17-4PH steam turbine blade steel[J]. Engineering Fracture Mechanics,2015,147:158-175.
[28] LIU C,LIU S J,GAO S B,et al. Fatigue life assessment of the centrifugal compressor impeller with cracks based on the properties of FV520B[J]. Engineering Failure Analysis,2016,66:177-186.
文章导航

/