材料科学与工程

考虑非均匀应力分布的大型筒节轧制力计算模型

  • 孙建亮 ,
  • 刘宏民 ,
  • 彭艳 ,
  • 陈素文
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  • 燕山大学国家冷轧板带装备及工艺工程技术研究中心秦皇岛066004

网络出版日期: 2015-09-15

基金资助

国家自然科学基金(51305388)、河北省自然科学基金(E2012203177)和国家科技支撑计划(2011BAF15B01)资助项目

Rolling Force Model of Heavy Cylinder Based on Non-uniform Stress Distribution

  • SUN Jianliang ,
  • LIU Hongmin ,
  • PENG Yan ,
  • CHEN Suwen
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  • National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004

Online published: 2015-09-15

摘要

为了准确计算筒节轧制力,建立一种基于切块法的考虑筒节不均匀应力分布的轧制力计算模型。根据轧制过程中筒节和轧辊的几何关系,精确计算筒节内外表面的接触弧长;根据筒节非对称轧制条件,考虑非均匀分布的张应力和切应力,建立筒节轧制变形区(前滑区、搓轧区和后滑区)的力平衡微分方程;基于有限元软件Marc研究大型筒节轧制的轧透性条件。对某厂3 700 mm筒节轧机典型产品进行仿真,结果表明模型计算结果与实测结果误差小于10%,满足工业应用要求;为了满足轧制过程稳定性和异步轧制条件,筒节轧制压下量Δh>20 mm,上下轧辊速比1

本文引用格式

孙建亮 , 刘宏民 , 彭艳 , 陈素文 . 考虑非均匀应力分布的大型筒节轧制力计算模型[J]. 机械工程学报, 2015 , 51(18) : 50 -56 . DOI: 10.3901/JME.2015.18.050

Abstract

In order to calculate the rolling force in the heavy cylinder rolling, the non-uniform stress distribution is taken into account, and a rolling force model based on slab method is established. According to the deformation geometric relationship of heavy cylinder and rolls in the rolling process, the precise length of contact arc is obtained; then according to the asymmetric rolling conditions, the non-uniform normal stress and shear stress distribution are considered, the equilibrium differential equations of deformation zones (forward slip zone, cross shear zone and backward slip zone) are established; Moreover the rolling permeability condition is obtained based on finite element method(FEM) software Marc; The rolling forces of some 3 700 mm heavy cylinder rolling mill are calculated, the predicted results are in good agreement with the measured values, which can satisfy the requirement of industrial application. The results also show that when the rolling reduction Δh>20 mm, and the velocity ratio of up roll and down roll 1
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