材料科学与工程

注塑成型短玻纤增强复合材料各向异性弹性常数预测方法

  • 丁智平 ,
  • 黄达勇 ,
  • 荣继刚 ,
  • 黄友剑 ,
  • 曾家兴
展开
  • 1. 湖南工业大学机械工程学院 株洲 412007;
    2. 株洲时代新材料科技股份有限公司 株洲 412007
丁智平,男,1956年出生,博士,教授,硕士研究生导师。主要研究方向为机械结构强度理论及应用。E-mail:dzp0733@sohu.com

收稿日期: 2016-11-30

  修回日期: 2017-06-17

  网络出版日期: 2014-01-02

基金资助

中央财政创新团队资金资助项目(0420036017)。

Predicting Method of Anisotropic Elastic Constants for Injection Molded Short Glass Fiber Reinforced Composites

  • DING Zhiping ,
  • HUANG Dayong ,
  • RONG Jigang ,
  • HUANG Youjian ,
  • ZENG Jiaxing
Expand
  • 1. School of Mechanical Engineering, Hunan University of Technology, Zhuzhou 412007;
    2. Zhu Zhou Time New Material Technology Co., Ltd., Zhuzhou 412007

Received date: 2016-11-30

  Revised date: 2017-06-17

  Online published: 2014-01-02

摘要

针对注塑成型短玻纤增强复合材料,研究二阶纤维取向张量与纤维取向角度之间的连续函数关系,建立纤维均质化RVE模型。基于Taguchi正交试验设计方法,利用DIGIMAT软件对短玻纤增强复合材料RVE模型进行仿真试验,定量分析纤维质量分数(A)、纤维长径比(B)和纤维取向张量(C)对短玻纤增强复合材料力学性能的影响规律。考虑注塑成型过程中的纤维分层效应,提出了夹芯分层模型并进行铺层设计。基于灰箱理论和反求工程,选取纤维长径比、表层厚度比和芯层厚度比、表层纤维取向张量、纤维取向矢量旋转角四个影响因素,反演预测短玻纤增强复合材料PA66(GF50)正交各向异性弹性常数,与材料拉伸弹性模量E33、泊松比u31和泊松比u32的试验结果对比,相对误差分别为0.80%、0.29%和1.35%。

本文引用格式

丁智平 , 黄达勇 , 荣继刚 , 黄友剑 , 曾家兴 . 注塑成型短玻纤增强复合材料各向异性弹性常数预测方法[J]. 机械工程学报, 2017 , 53(24) : 126 -134 . DOI: 10.3901/JME.2017.24.126

Abstract

By studying a continuous function between the second-order tensor of fiber orientation and fiber orientation angle, fiber homogenized RVE model is established for injection molded short glass fiber reinforced composites. Based on Taguchi orthogonal test design method, the simulation of RVE model of short glass fiber reinforced composites is carried out with DIGIMAT software for quantitative analysis of fiber mass ratio (A), fiber aspect ratio (B) and fiber orientation tensor (C) on the influence of mechanical properties of short glass fiber reinforced composites. Considering injection molding process fiber layered effect, sandwich model is proposed and the lay-up design is carried out. Based on grey box theory and reverse engineering, and selecting fiber aspect ratio, surface/thickness ratio and core/thickness ratio, surface of fiber orientation tensor and fiber orientation vector rotation angle as four influence factors, the inversion to predict the orthotropic elastic constants of short glass fiber reinforced PA66 (GF50) composite are carried out, and in contrast with material tensile testing elastic modulus E33, Poisson's ratio u31 and Poisson's ratio u32, the relative error of 0.80%, 0.29% and 1.35%, respectively.

参考文献

[1] 马鸣图,易红亮,路洪洲,等. 论汽车轻量化[J]. 中国工程科学,2009,11(9):20-27. MA Mingtu,YI Hongliang,LU Hongzhou,et al.On the light-weighting of automobile[J]. Engineering Sciences,2009,11(9):20-27.
[2] 冯美斌. 汽车轻量化技术中新材料的发展及应用[J]. 汽车工程,2006,28(3):213-220. FENG Meibin. Development and applications of new materials in automotive light-weighting technologies[J]. Automotive Engineering,2006,28(3):213-220.
[3] HSUEH Chun-Hway. Young's modulus of unidirectional discontinuous-fibre composites[J]. Composites Science & Technology,2000,60(14):2671-2680.
[4] MONDALI M,ABEDIAN A,GHAVAMI A. A new analytical shear-lag based model for prediction of the steady state creep deformations of some short fiber composites[J]. Materials & Design,2009,30(4):1075-1084.
[5] SHARMA M,RAO I M,BIJWE J. Influence of fiber orientation on abrasive wear of unidirectionally reinforced carbon fiber-polyetherimide composites[J]. Tribology International,2010,43(5-6):959-964.
[6] ESHELBY J D. The determination of the elastic filed of ellipsoidal inclusion and related problems[J]. Proceedings of the Royal Society of London A Mathematical Physical & Engineering Sciences,1957,241(1226):367-396.
[7] HILL R. A self-consistent mechanics of composite materials[J]. Journal of the Mechanics & Physics of Solids,1965,13(4):213-222.
[8] MORI T,TANAKA K. Average stress in matrix and average elastic energy of materials with misfitting inclusions[J]. Acta Metallurgica,1973,21(5):571-574.
[9] 康国政,高庆. 纤维长径比对单向短纤维复合材料力学行为的影响[J]. 西南交通大学学报,2000,35(2):188-191. KANG Guozheng,GAO Qing. The effect of fiber aspect ratio on the mechanical behavior of aligned short fiber composites[J]. Journal of Southwest Jiao Tong University,2000,35(2):188-191.
[10] 彭雄奇,堵同亮,郭早阳. 机织复合材料各向异性超弹性本构模型[J]. 机械工程学报,2012,48(20):45-50. PENG Xiongqi,DU Tongliang,GUO Zaoyang. Anisotropic hyperelastic constitutive model for woven composite fabrics under large deformation[J]. Journal of Mechanical Engineering,2012,48(20):45-50.
[11] 秦计生,彭雄奇,申杰,等. 考虑纤维方向分布的玻纤增强PP复合材料拉伸性能[J].复合材料学报,2013,30(4):53-58. QIN Jisheng,PENG Xiongqi,SHEN Jie,et al. Tensile properties of glass fiber reinforced pp composite considering fiber orientations[J]. Acta Materiac Compositae Sinica,2013,30(4):53-58.
[12] 李涛,严波,彭雄奇,等. 玻纤增强注塑件的均匀化弹性力学参数研究[J].复合材料学报,2015,32(4):1153-1158. LI Tao,YAN Bo,PENG Xiongqi,et al. Elastic properties of glass fiber reinforced injection moldings based on homogenization method[J]. Acta Materiac Compositae Sinica,2015,32(4):1153-1158.
[13] 梁仕飞,矫桂琼,王波. 三维机织C/C-SiC复合材料弹性性能预测[J]. 复合材料学报,2011,28(1):138-142. LIANG Shifei,JIAO Guiqiong,WANG Bo. Prediction of elastic properties of three dimensional woven C/C SiC composite[J]. Acta Materiac Compositae Sinica,2011,28(1):138-142.
[14] 张芳芳,姜文光,刘才. 三维四向编织复合材料参数化单胞模型建立及弹性规律数值预测[J]. 机械工程学报,2014,50(8):87-94. ZHANG Fangfang,JIANG Wenguang,LIU Cai. Numerical prediction of elastic properties law for 3D four-directional braided composites with parametric unit cell model[J]. Journal of Mechanical Engineering,2014,50(8):87-94.
[15] 沈观林,胡更开,刘彬.复合材料力学[M]. 北京:清华大学出版社,2006. SHEN Guanlin,HU Gengkai,LIU Bin. Mechanics of composite materials[M]. Beijing:Tsinghua University Press,2006.
[16] BAY R S,TUCKER C L. Stereological measurement and error estimates for three-dimensional fiber orientation[J]. Polymer Engineering &Hyperlink Science,1992,32(32):240-253.
[17] 任超,陈建钧,潘红良. 随机短纤维增强复合材料弹性模量预测模型[J]. 复合材料学报,2012,29(4):191-194 REN Chao,CHEN Jianjun,PAN Hongliang. Prediction model for elastic modulus of random short fiber reinforced composite[J]. Acta Materiac Compositae Sinica,2012,29(4):191-194.
[18] 郑晓霞,郑锡涛,缑林虎. 多尺度方法在复合材料力学分析的研究进展[J]. 力学进展,2010,40(1):41-56. ZHENG Xiaoxia,ZHENG Xitao,GOU Linhu. The research progress on multi-scale method for the mechanical analysis of composites[J]. Advances in Mechanics,2010,40(1):41-56.
[19] 熊爱华,柳和生,黄兴元,等. 工艺参数对短玻璃纤维增强PP复合材料注射压力和翘曲变形的影响[J]. 高分子材料科学与工程,2012,28(6):163-168. XIONG Aihua,LIU Hesheng,HUANG Xingyuan,et al. Influence of processing parameters on injection pressure and warpage of short-glass fiber reinforced pp injection-molded part[J]. Polymeric Materials Science and Engineering,2012,28(6):163-168.
[20] PHELPS J H,TUCKER C L. An anisotropic rotary diffusion model for fiber orientation in short-and long-fiber thermoplastics[J]. Journal of Non-Newtonian Fluid Mechanics,2009,156(3):165-176.
文章导航

/