分别借鉴脉冲电流与激光各自的优势对钛合金中的深层裂纹进行复合处理,研究脉冲电流-激光愈合处理对力学性能的影响机理。微观硬度检测结果显示,经过脉冲电流处理后,愈合区与基体间硬度差异明显,愈合区具有较高的硬度值;经过激光重熔处理后,由脉冲电流处理形成的愈合区内硬度有所下降,且在重熔区-热影响区-基体内硬度呈现出逐渐递减的趋势。力学性能测试结果显示,对脉冲电流处理试样,拉伸性能降低,疲劳性能提升,且性能曲线均呈现二次断裂特性,这是由于愈合区的塑性较低,且处于应力集中区域,在加载过程中造成愈合区提前断裂或失效。对脉冲电流与激光复合处理试样,拉伸与疲劳性能提升明显。脉冲电流的绕流效应、焦耳热效应及激光的重熔作用是实现裂纹愈合效果的主要原因。
邓德伟
,
于涛
,
张林
,
杨树华
,
张洪潮
. 脉冲电流-激光愈合钛合金深层裂纹愈合处理对力学性能的影响机理研究[J]. 机械工程学报, 2017
, 53(18)
: 93
-98
.
DOI: 10.3901/JME.2017.18.093
The effect of healing on mechanical properties is investigated by the combined treatment of pulse current and laser applied to deep crack in titanium alloy, as they have different advantages in crack healing. The micro-hardness test results show that after electropulsing treatment the hardness between substrate and healing areas is significantly different, and the higher hardness is observed in healing areas. After laser remelting treatment, the hardness of healing areas generated in electropulsing treatment process is reduced and the hardness among remelting zone-heat affected zone-substrate shows a gradual decreasing trend. The mechanical test results show that, for electropulsing treatment specimen, the tensile property decreases and the fatigue property increases, both the mechanical performance curves show the secondary fracture properties. While for the specimen experienced the combined treatment of pulse current and laser, both the tensile and fatigue properties are improved obviously. The detour and joule heating effect of pulse current and the remelting effect of laser are the main reasons to realize crack healing.
[1] 刘彬, 方艳丽, 李安, 等. TA15 钛合金激光表面重熔快速凝固晶粒异常粗化[J]. 稀有金属材料与工程, 2009, 38(6):1005-1009. LIU Bin, FANG Yanli, LI An, et al. Abnormal grain coarsening of laser surface remelting rapidly solidified TA15 titanium alloy[J]. Rare Metal Materials and Engineering, 2009, 38(6):1005-1009.
[2] YADROITSEV I, KRAKHMALEV P, YADROITSAVA I. Selective laser melting of Ti6Al4V alloy for biomedical applications:Temperature monitoring and microstructural evolution[J]. Journal of Alloys and Compounds, 2014, 583:404-409.
[3] WANG S G, WU X Q. Investigation on the microstructure and mechanical properties of Ti-6Al-4V alloy joints with electron beam welding[J]. Materials & Design, 2012, 36:663-670.
[4] 张升, 桂睿智, 魏青松, 等. 选择性激光熔化成形TC4钛合金开裂行为及其机理研究[J]. 机械工程学报, 2013, 49(23):21-27.ZHANG Sheng, GUI Ruizhi, WEI Qingsong, et al. Cracking behavior and formation mechanism of TC4 alloy formed by selective laser melting[J]. Journal of Mechanical Engineering, 2013, 49(23):21-27.
[5] 刘莹, 曲周德, 王本贤. 钛合金TC4的研究开发与应用[J]. 兵器材料科学与工程, 2005, 28(5):47-50.LIU Ying, QU Zhoude, WANG Benxian. Research development and application of Ti6Al4V alloy[J]. Ordnance Material Science and Engineering, 2005, 28(5):47-50.
[6] ZHOU Y Z, GUO J D, GAO M, et al. Crack healing in a steel by using electropulsing technique[J]. Materials Letters, 2004, 58(11):1732-1736.
[7] 邓德伟, 于静, 刘倩倩, 等. 裂纹止裂愈合技术发展现状及展望[J]. 机械工程学报, 2016, 52(7):122-132. DENG Dewei, YU Jing, LIU Qianqian, et al. States and prospects of crack arrest and healing technology[J]. Journal of Mechanical Engineering, 2016, 52(7):122-132.
[8] ZHOU Y Z, ZENG Y, HE G H, et al. The healing of quenched crack in 1045 steel under electropulsing[J]. Journal of Materials Research, 2001, 16(1):17-19.
[9] SONG H, WANG Z J. Microcrack healing and local recrystallization in pre-deformed sheet by high density electropulsing[J]. Materials Science and Engineering:A, 2008, 490(1-2):1-6.
[10] HOSOI A, NAGAHAMA T, JU Y. Fatigue crack healing by a controlled high density electric current field[J]. Materials Science and Engineering:A, 2012, 533:38-42.
[11] HOSOI A, KISHI T, JU Y. Healing of fatigue crack by high-density electropulsing in austenitic stainless steel treated with the surface-activated pre-coating[J]. Materials, 2013, 6(9):4213-4225.
[12] HOSOI A, YANO T, MORITA Y, et al. Quantitative evaluation of the displacement distribution and stress intensity factor of fatigue cracks healed by a controlled high-density electric current field[J]. Fatigue & Fracture of Engineering Materials & Structures, 2014, 37(9):1025-1033.
[13] GRUM J, SLABE J M. Effect of laser-remelting of surface cracks on microstructure and residual stresses in 12Ni maraging steel[J]. Applied Surface Science, 2006, 252(13):4486-4492.
[14] 彭艳芳. 脉冲电流冲击装置设计与实验研究[D]. 大连:大连理工大学, 2013. PENG Yanfang. Design and experimental study of pulsed current impacting equipment[D]. Daian:Dalian University of Technology, 2013.
[15] 郭纯, 陈建敏, 周健松, 等. Ti-6Al-4V激光重熔结构及摩擦学性能[J]. 中国表面工程, 2011, 24(3):11-16. GUO Chun, CHEN Jianmin, ZHOU Jiansong, et al. Microstructure and tribological properties of laser remelting Ti-6Al-4V[J]. China Surface Engineering, 2011, 24(3):11-16.