轮轨磨耗

基于修正的轮轨非Hertz接触的重载铁路曲线超高对钢轨磨耗的影响分析

  • 杨新文 ,
  • 姚一鸣 ,
  • 周顺华 ,
  • 练松良
展开
  • 同济大学道路与交通工程教育部重点实验室 上海 201804
杨新文,男,1973年出生,博士,副教授,博士研究生导师。主要研究方向为铁路噪声与振动,轮轨关系,列车与线路系统动力学,铁路轨道结构与养护维修等。E-mail:yangxinwen0603@163.com

收稿日期: 2017-05-02

  修回日期: 2017-12-25

  网络出版日期: 2018-02-20

基金资助

国家自然科学基金(51778484,51678445)和牵引动力国家重点实验室开放课题(TPL1602)资助项目

Influence of Curve Superelevation of Heavy Haul Railway on Rail Wear Based on Revised Wheel/Rail Non-Hertz Contact

  • YANG Xinwen ,
  • YAO Yiming ,
  • ZHOU Shunhua ,
  • LIAN Songliang
Expand
  • Key Laboratory of Road and Traffic Engineering of Ministry of Education, Tongji University, Shanghai 201804

Received date: 2017-05-02

  Revised date: 2017-12-25

  Online published: 2018-02-20

摘要

为了探讨重载铁路平曲线超高对钢轨磨耗的影响,首先利用有限元方法求解了轮轨法向接触影响系数,然后建立了详细的钢轨磨耗预测分析模型,模型包括车辆-轨道耦合动力学模型、修正的轮轨非赫兹法向接触模型、轮轨切向接触模型和Archard磨耗模型,并用现场实测结果验证了预测模型的正确性。利用该模型计算分析了曲线超高对重载铁路钢轨磨耗的影响。结果表明:假定车速为60 km/h,在曲线半径450 m线路条件下,曲线中点处外轨的侧磨量大于垂磨量;随着通过总重的增加,钢轨磨耗宽度,垂磨量呈阶梯状发展,磨耗宽度在磨耗初期发展迅速,随后趋于稳定;在曲线超高0.05 m、0.07 m、0.09 m,线路半径1 000 m的条件下,随着外轨超高增大,外轨磨耗有增大的趋势,内轨磨耗有减小的趋势,主要原因是轮对横移量比轮轨法向力对钢轨磨耗的影响更加明显。

本文引用格式

杨新文 , 姚一鸣 , 周顺华 , 练松良 . 基于修正的轮轨非Hertz接触的重载铁路曲线超高对钢轨磨耗的影响分析[J]. 机械工程学报, 2018 , 54(4) : 22 -29 . DOI: 10.3901/JME.2018.04.022

Abstract

In order to investigate the effect of curve superelevation on rail wear of heavy haul railway, a finite element method is used to solve the wheel/rail normal contact influence coefficient, and a detail model is established to predict and analyze the rail wear. The model includes vehicle-track coupled dynamics model, the revised wheel/rail non Hertz normal contact model, wheel/rail tangential contact model and the Archard wear model, and verifies the correctness of the prediction model with field measurement. The model is used to calculate the influence of the curve superelevation on rail wear in heavy haul railway. The results show that:(1) under the conditions of curve radius 450m at a vehicle speed of 60km/h, the side wear of higher rail is greater than the vertical wear; (2) with the wheel passing weight increasing, the development of wear width and vertical wear are stepped up, and the wear width increases rapidly in the early phase, then tends to be stable; (3) under the conditions of superelevation of 0.05m, 0.07m, 0.09m and curve radius 1000m, the higher rail's wear increase, whereas the lower rail's wear decreased, which is because the effect of lateral displacement of wheelset is more significant than that of wheel/rail normal force on rail wear.

参考文献

[1] PEARCE T G, SHERRATT N D. Prediction of wheel profile wear[J]. Wear, 1991, 144(1-2):343-351.
[2] KALKER J J. Simulation of the development of a railway wheel profile through wear[J]. Wear, 1991,150(1-2):355-365.
[3] ZOBORY I Z I. Prediction of wheel/rail profile wear[J]. Vehicle System Dynamics, 1997, 28(2-3):221-259.
[4] JENDEL T. Prediction of wheel profile wear-comparisons with field measurements[J]. Wear, 2002, 253(1-2):89-99.
[5] TELLISKIVI T, OLOFSSON U. Wheel-rail wear simulation[J]. Wear, 2004, 257(11):1145-1153.
[6] ZHOU Yu, WANG Shaofeng, WANG Tianyi, et al. Field and laboratory investigation of the relationship between rail head check and wear in a heavy-haul railway[J]. Wear, 2014, 315(1-2):68-77.
[7] LI Xia, YANG Tao, ZHANG Jie, et al. Rail wear on the curve of a heavy haul line-Numerical simulations and comparison with field measurements[J]. Wear, 2016, 366-367:131-138.
[8] 王彩芸, 王文健, 郭俊, 等. 曲线半径对钢轨磨损影响的数值计算与试验分析[J]. 摩擦学学报, 2010, 30(6):584-588. WANG Caiyun, WANG Wenjian, GUO Jun, et al. Numerical and experiment analysis of the effect of curve radius on rail wear and rail failure[J]. Tribology, 2010, 30(6):584-588.
[9] 赵国堂, 曾树谷. 曲线半径与过、欠超高对钢轨侧磨的影响[J]. 中国铁道科学, 1995(3):90-96. ZHAO Guotong, ZENG Shugu. Effect of curve radius and off-balance superelevation on side wear of high rail on curved track[J]. China Railway Science, 1995(3):90-96.
[10] 李伟, 马战国, 司道林. 重载铁路曲线几何参数对钢轨磨耗影响的研究[J]. 铁道建筑, 2013(6):130-134. LI Wei, MA Zhanguo, SI Daolin. The effect of curve geometry parameters on rail wear in heavy haul railway[J]. Railway Engineering, 2013(6):130-134.
[11] 司道林, 王继军, 孟宏. 钢轨轨底坡对重载铁路轮轨关系影响的研究[J]. 铁道建筑, 2010(5):108-110. SI Daolin, WANG Jijun, MENG Hong. The effect of rail cant on wheel/rail interaction in heavy haul railway[J]. Railway Engineering, 2010(5):108-110.
[12] WANG Ping,GAO Liang.Numerical simulation of wheel wear evolution for heavy haul railway[J].Journal of Central South University, 2015, 22(1):196-207.
[13] KALKER J J. Three dimensional elastic bodies in rolling contact[M]. Boston:Kluwer Academic Publisher, 1990.
[14] 金学松, 刘启跃. 轮轨摩擦学[M]. 北京:中国铁道出版社, 2004. JIN Xuesong, LIU Qiyue. Tribology between wheel and rail[M]. Beijing:China Railway Press, 2004.
[15] KALKER J J. A fast algorithm for the simplified theory of rolling contact[J]. Vehicle System Dynamics, 1982, 11:1-13.
[16] KIK W. A simplified model of wheel/rail contact mechanics for non-Hertzian problems and its application in rail vehicle dynamic simulations[J]. Vehicle System Dynamics, 2008, 46(1-2):27-48.
[17] ARCHARD J F. Contact and rubbing of flat surfaces[J]. Journal of Applied Physics, 1953, 24:981-988.
文章导航

/