材料科学与工程

工艺与微量元素对镍基合金焊接热影响区液化裂纹影响的研究进展

展开
  • 1. 北京工业大学材料科学与工程学院 北京 100124;
    2. 菲拉克焊接江苏有限公司 常州 213200;
    3. 韩国工业技术研究院高级熔焊研究组 天安 330-825 韩国;
    4. 多特蒙德工业大学材料工程研究所 多特蒙德 44227 德国
栗卓新,男,1963年出生,博士,教授,博士研究生导师。主要研究方向为基于统计分析的焊接冶金与材料优化设计与质量控制,轻金属的精密连接,纳米热喷涂等。E-mail:zhxlee@bjut.edu.cn;王恒(通信作者),男,1990年出生,硕士研究生。主要研究方向为镍基合金焊接热裂纹,镍基焊接材料及金属焊接性。E-mail:wangheng1990@emails.bjut.edu.cn

网络出版日期: 2016-03-15

基金资助

北京市自然科学基金资助项目(2152008)

Progress on Effect of Processes and Microelements on Liquation Cracking of Weld Heat-affected Zone of Nickel-based Alloy

Expand
  • 1. College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124;
    2. The Filarc Welding (Jiangsu Co., Ltd., Changzhou 213200;
    3. Advanced Joining Research Team, Korea Institute of Industrial Technology, Cheonan-si 330-825, Korea;
    4. Institute of Materials Engineering, Dortmund University of Technology, Dortmund 44227, Germany

Online published: 2016-03-15

摘要

镍基合金因其优异的耐高温和耐腐蚀性,广泛地应用在航空航天、核电及海洋采油等行业。基于镍基合金的重要性,研究其焊接热影响区(Heat-affected zone, HAZ)液化裂纹问题对于促进该问题的解决具有重要意义。焊接工艺的好坏直接影响到镍基合金焊接性能,是导致其HAZ液化裂纹的重要因素之一。采用热处理工艺,可以获得预期的组织和性能,以降低液化裂纹敏感性。同时,合金母材中微量元素影响晶界非平衡偏析行为,会导致HAZ液化裂纹的产生。从焊接工艺、热处理工艺及微量元素三个方面综述镍基合金焊接HAZ液化裂纹的最新进展,并对液化裂纹的测试方法进行总结,对未来的研究趋势进行展望。

本文引用格式

栗卓新, 王恒, 李杨 . 工艺与微量元素对镍基合金焊接热影响区液化裂纹影响的研究进展[J]. 机械工程学报, 2016 , 52(6) : 37 -45 . DOI: 10.3901/JME.2016.06.037

Abstract

Nickel-based alloy with excellent high temperature resistance and corrosion resistance, has been widely applied to aerospace, nuclear power and offshore oil industry. Based on the importance of nickel-based alloy, studying the liquation cracking of weld heat-affected zone(HAZ) is of great significance to resolve the above problem. Welding process has a direct influence on welding performance of nickel-based alloy, so it is one of the important factors to lead to HAZ liquation cracking. By heat treatment processes, the susceptibility to liquation cracking can be reduced because of expected microstructure and properties obtained. Meanwhile, the microelements in base metal affect the non-equilibrium segregation behavior of grain boundaries, so it can leads to the generation of HAZ liquation cracking. The progress on liquation cracking of weld heat-affected zone of nichel-based alloy are reviewed from welding processes, heat treatment processes and micro-elements, and the test method of liquation cracking is summarized. The future research trends are prospected.

参考文献

[1] DUPONT J N,LIPPOLD J C,KISER S D. Welding metallurgy and weldability of nickel-base alloys[M]. Hoboken,New Jersey:John Wiley and Sons Inc.,2009.
[2] RADAVICH J F,CARNEIRO T. A microstructural study of alloy 718 Plus(TM)[C/CD]//6th International Symposium on Superalloys 718,625,706 and Derivatives,Pittsburgh,PA,2005.
[3] CHATURVEDI M C. Welding and joining of aerospace materials[M]. British:Woodhead Publishing Limited,2012.
[4] 陈松丛,马建霞. 基于期刊文献的镍基超合金领域发展态势分析[J]. 材料导报,2014,28(4):116-124.
CHEN Songcong,MA Jianxia. Trend analysis of nickel-based superalloy based on journal literature[J]. Materials Review,2014,28(4):116-124.
[5] OJO O A,RICHARDS N L,CHATURVEDI M C. Study of the fusion zone and heat-affected zone microstructures in tungsten inert gas-welded INCONEL 738LC superalloy[J]. Metallurgical and Materials Transactions A,2006,37:421-433.
[6] VISHWAKARMA K R,RICHARDS N L, CHATURVEDI M C. Microstructural analysis of fusion and heat affected zones in electron beam welded ALLVAC 718PLUS superalloy[J]. Materials Science and Engineering A,2008,480:517-528.
[7] OJO O A,CHATURVEDI M C. Liquation microfissuring in the weld heat-affected zone of an overaged precipitation-hardened nickel-base superalloy[J]. Metallurgical and Materials Transactions A,2007,38:356-369.
[8] OSOBA L O. A study on laser weldability improvement of newly developed Haynes 282 superalloy[D]. Winnipeg:University of Manitoba,2012.
[9] OSOBA L O,OJO O A. Influence of laser welding heat input on HAZ cracking in newly developed Haynes 282 superalloy[J]. Materials Science and Technology,2012,28(4):432-436.
[10] BUCKSON R A,OJO O A. Analysis of the influence of laser welding on fatigue crack growth behavior in a newly developed nickel-base superalloy[J]. Journal of Materials Engineering and Performance,2015,24(1):353-361.
[11] RUSH M T,COLEGROVE P A,ZHANG Zhu,et al. Liquation and post-weld heat treatment cracking in Rene 80 laser repair welds[J]. Journal of Materials Processing Technology,2012,212:188-197.
[12] YAN Fei,WANG Chunming,WANG Yajun,et al. A study of the mechanism of laser welding defects in low thermal expansion superalloy GH909[J]. Materials Characterization,2013,78:21-30.
[13] EGBEWANDE A T,BUCKSON R A,OJO O A. Analysis of laser beam weldability of Inconel 738 superalloy[J]. Materials Characterization,2010,61:569-574.
[14] 高海芸. Ni3Al基高温合金激光焊接裂纹及焊缝组织和性能研究[D]. 北京:北京工业大学,2012.
GAO Haiyun. Study on crack of Ni3Al based high temperature and laser weld seam microstructure and performance[D]. Beijing:Beijing University of Technology,2012.
[15] GAO Zhiguo. Numerical modeling to understand liquation cracking propensity during laser and laser hybrid welding (I)[J]. Int. J. Adv. Manuf. Technol.,2012,63:291-303.
[16] OLA O T,OJO O A,CHATURVEDI M C. Laser arc hybrid weld microstructure in nickel based IN738 superalloy[J]. Materials Science and Technology,2013,29(4):426-438.
[17] MOOSAVY H N,ABOUTALEBI M R,SEYEDEIN S H,et al. Modern fiber laser beam welding of the newly-designed precipitation-strengthened nickel-base superalloys[J]. Optics & Laser Technology,2014,57:12-20.
[18] OSHOBE O E. Fiber laser welding of nickel-based superalloy Inconel 718[D]. Winnipeg:University of Manitoba,2012.
[19] MONTAZERI M,GHAINI F M,OJO O A. Heat input and the liquation cracking of laser welded IN738LC superalloy[J]. Welding Journal,2013,92:258-264.
[20] 张海泉,赵海燕,张彦华,等. 镍基高温合金电子束焊接热影响区微裂纹特征分析[J]. 材料工程,2005(3):22-25.
ZHANG Haiquan,ZHAO Haiyan,ZHANG Yanhua,et al. Analysis on the microfissuring behavior in the heat-affected zone of electron-beam welded nickel-based superalloy[J]. Journal of Materials Engineering,2005(3):22-25.
[21] AGILAN M,VENKATESWARAN T,SIVAKUMAR D,et al. Effect of heat input on microstructure and mechanical properties of Inconel-718 EB welds[J]. Procedia Materials Science,2014,5:656-662.
[22] IDOWU O A. Heat affected zone cracking of Allvac 718Plus superalloy during high power beam welding and post-weld heat treatment[D]. Winnipeg:University of Manitoba,2010.
[23] IDOWU O A,OJO O A,CHATURVEDI M C. Effect of heat input on heat affected zone cracking in laser welded ATI Allvas 718Plus superalloy[J]. Materials Science and Engineering A,2007,454-455:389-397.
[24] CHURCHMAN C. The influence of electron beam welding parameters on heat affected zone and weld metal cracking of Ni-based superalloys[D]. Winnipeg:University of Manitoba,2008.
[25] DUROCHER J,RICHARDS N L. Evaluation of the low heat input process for weld repair of nickel-base superalloys[J]. Journal of Materials Engineering and Performance,2011,20(7):1294-1303.
[26] OLA O T,OJO O A,WANJARA P,et al. Analysis of microstructural changes induced by linear friction welding in a nickel-base superalloy[J]. Metallurgical and Materials Transactions A,2011,42:3761-3777.
[27] OLA O T. Microstructural analysis of linear friction welded joint in nickel-based Inconel 738 superalloy[D]. Winnipeg:University of Manitoba,2011.
[28] OLA O T,OJO O A WANJARA P,et al. Crack-free welding of IN 738 by linear friction welding[J]. Advanced Materials Research,2011,278:446-453.
[29] CHAMANFAR A,JAHAZI M,GHOLIPOUR J,et al. Suppressed liquation and microcracking in linear friction welded WASPALOY[J]. Materials and Design,2012,36:113-122.
[30] OLA O T,OJO O A,WANJARA P,et al. A study of linear friction weld microstructure in single crystal CMSX-486 superalloy[J]. Metallurgical and Materials Transactions A,2012,43:921-933.
[31] VISHWAKARMA K R,OJO O A,WANJARA P,et al. Microstructural analysis of linear friction-welded 718 plus superalloy[J]. Journal of Metals,2014,66(12):2525-2534.
[32] GONZALEZ M A,MARTINEZ D I,PEREZ A,et al. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy[J]. Materials Characterization,2011,62:1116-1123.
[33] EGBEWANDE A T,ZHANG H R,SIDHU R K,et al. Improvement in laser weldablity of Inconel 738 superalloy through microstructural modification[J]. Metallurgical and Materials Transactions A,2009,40(11):2694-2704.
[34] OLA O T. A study of laser-arc hybrid weldability of nickel-based Inconel 738 LC superalloy[D]. Winnipeg:University of Manitoba,2013.
[35] OLA O T,OJO O A,CHATURVEDI M C. On the development of a new pre-weld thermal treatment procedure for preventing heat-affected zone (HAZ) liquation cracking n nickel-based IN 738 superalloy[J]. Philosophical Magazine,2014,94(29):3295-3316.
[36] MONTAZERI M,GHAINI F M. The liquation cracking behavior of IN738LC superalloy during low power Nd:YAG pulsed laser welding[J]. Materials Characterization,2012,67:65-73.
[37] OSOBA L O,SIDHU R K,OJO O A. On preventing HAZ cracking in laser welded DS Rene 80 superalloy[J]. Materials Science and Technology,2011,27(5):897-902.
[38] OLA O T,OJO O A,CHATURVEDI M C. Role of filler alloy composition on laser arc hybrid weldability of nickel-base IN738 superalloy[J]. Materials Science and Technology,2014,30(12):1461-1469.
[39] DANIS Y,ARVIEU C,LACOSTE E,et al. An investigation on thermal,metallurgical and mechanical states in weld cracking of Inconel 738LC superalloy[J]. Materials and Design,2010,31:402-416.
[40] OSOBA L O,KHAN A K,ADEOSUN S O. Cracking susceptibility after post-weld heat treatment in Haynes 282 nickel based superalloy[J]. Acta Metallurgica Sinica,2013,26(6):747-753.
[41] CHEN W,CHATURVEDI M C,RICHARDS N L. Effect of boron segregation at grain boundaries on heat-affected zone cracking in wrought Inconel 718[J]. Metallurgical and Materials Transactions A,2001,32:931-939.
[42] VISHWAKARMA K R,CHATURVEDI M C. Effect of boron and phosphorus on HAZ microfissuring of Allvac 718 Plus superalloy[J]. Materials Science and Technology,2009,25(3):351-360.
[43] BENHADDAD S,RICHARDS N L,CHATURVEDI M C. The influence of minor elements on the weldability of an Inconel 718-type superalloy[J]. Metallurgical and Materials Transactions A,2002,33:2005-2017.
[44] HONG H U,KIM I S,CHOI B G,et al. On the role of grain boundary serration in simulated weld heat-affected zone liquation of a wrought nickel-based superalloy[J]. Metallurgical and Materials Transactions A,2012,43:173-181.
[45] OJO O A,WANG Y L,CHATURVEDI M C. Heat
affected zone liquation cracking in electron beam welded third generation nickel base superalloys[J]. Materials Science and Engineering A,2008,476:217-223.
[46] 栗卓新,王恒,TILLMANN W,等. 镍基合金焊缝金属热裂纹及接头强韧性的研究进展[J]. 北京工业大学学报,2015,41(8):1267-1274.
LI Zhuoxin,WANG Heng,TILLMANN W,et al. Progress of hot cracking of weld metal and strength & toughness of weld joint for nickel based alloy[J]. Journal of Beijing University of Technology,2015,41(8):1267-1274.
[47] SAIDA K,TANIGUCHI A,SAKAMOTO M,et al. Effect of Ce addition to filler metal on microcracking susceptibility of Alloy 690 multipass weld metal[J]. Quarterly Journal of the Japan Welding Society,2009,27(2):144-148.
[48] SAIDA K,TANIGUCHI A,OKAUCHI H,et al. Prevention of microcracking in dissimilar multipass welds of alloy 690 to type 316L stainless steel by Ce addition to filler metal[J]. Science and Technology of Welding and Joining,2011,16(6):553-560.
[49] BOLLINGHAUS T,HEROLD H. Hot cracking phenomena in welds[M]. Berlin:Springer-Verlag,2005.
[50] FINK C,KEIL D,ZINKE M. Evaluation of hot cracking susceptibility of nickel-based alloys by the PVR test[J]. Welding in the World,2012,56:37-43.
文章导航

/