15 September 2023, Volume 48 Issue 9
    

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  • XIE Zhongliang, YANG Kang, TIAN Jiabin, ZHANG Xuebing, JIAO Jian
    Lubrication Engineering. 2023, 48(9): 1-12. https://doi.org/10.3969/j.issn.0254-0150.2023.09.001
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    Based on the influence of specific working conditions (speed, eccentricity, etc.) on the lubrication characteristics of water lubricated sandwich bearings, the materials of double lining water lubricated bearing were studied.The one-way and two-way fluid-structure interaction dynamic models were established, and their effects on the bearing were compared.The influence laws of elastic modulus and Poisson's ratio on static performance parameters such as bearing load, pressure and deformation were proved.The change mechanism of static performance of double lining water lubricated bearing under fluid-structure interaction was revealed.The research indicates that the static performance of the solid domain of water lubricated bearings changes significantly with the change of liner material parameter.The performance of the fluid domain does not change significantly.The results enrich the selection range of double liner water lubricated bearing materials and provide a theoretical basis for the selection of bearing materials.
  • CHEN Huilong, SHI Dichao, HOU Wan, CHENG Qian, CHEN Yingjian, WEI Zepeng, LIU Ruirui
    Lubrication Engineering. 2023, 48(9): 13-24. https://doi.org/10.3969/j.issn.0254-0150.2023.09.002
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    Based on Eulerian multiphase flow model and evaporation condensation model, the vapor-liquid-solid three-phase flow model involving high-temperature vaporization, solid particles, viscosity-temperature effect and Newtonian internal friction effect for high temperature dynamic pressure mechanical seals was established.The effects of groove depth, groove width ratio, helix angle and groove diameter ratio on the vaporization of lubricating film, the distribution of solid particles and the sealing performance were studied.The results show that the volume fraction of solid particles of the lubricating film increases with the increase of groove depth and groove diameter ratio, and reaches the maximum value at a groove width ratio of 0.5.While the variation solid particle volume fraction with the helix angle is related to the rotational speed.The average vapor phase volume fraction of the lubricating film decreases with the increase of groove depth and increases with the increase of helix angle.When the groove width ratio is 0.7, the average vapor phase volume fraction reaches the maximum value, and when the groove diameter ratio is above 0.3, the average vapor phase volume fraction increases with the increase of groove diameter ratio.When the groove depth is 8 μm, there is a sudden change in the vapor phase and solid particle phase of the lubricating film, and the groove depth is less than 8 μm, it is in a state of higher gas phase and smaller solid particle phase, but the opposite is true when the groove depth is higher than 8 μm.The sealing performance analysis based on vapor-liquid solid flow shows that the it is beneficial to the sealing performance when selecting a groove depth of about 9 μm, a groove diameter ratio of about 0.6, a helix angle from 16°to 20°, and a groove width ratio from 0.3 to 0.4.When using a groove depth of over 8 μm and a groove width ratio of less than 0.5, it is beneficial for suppressing vaporization by selecting a smaller groove diameter ratio at higher speeds and a larger groove diameter ratio at lower speeds.
  • SUN Jian, BAO Zhigang, YAO Jinmei, YANG Jiaxing, TIAN Junxing, XIA Zhongxian
    Lubrication Engineering. 2023, 48(9): 25-32. https://doi.org/10.3969/j.issn.0254-0150.2023.09.003
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    Compared with metal ball bearings, full ceramic ball bearings have more outstanding service performance under extreme operating conditions.In order to reveal the oil lubrication characteristics of full ceramic ball bearings and improve the running performance and service life of full ceramic ball bearings.Taking the 6208CE silicon nitride full ceramic deep groove ball bearing as an example, its friction, vibration and temperature rise characteristics under oil lubrication conditions were experimentally studied.The influence of oil supply on the lubrication state of full ceramic ball bearings was discussed, and the surface layer of the contact micro area of the full ceramic ball bearing after the test was analyzed.It is found that in the service process of full ceramic ball bearing under oil lubrication, there is an optimal oil supply under a specific working condition, which can enable the bearings to achieve full film lubrication and exhibit the best characteristics of friction, vibration, temperature rise.Compared to the load, the speed of the bearing has a decisive influence on the value of the optimum oil supply.This research is of some guiding significance for revealing the lubrication characteristics of full ceramic ball bearing oil and enriching its lubrication theory and method.
  • CUI Lu, ZOU Fang, CHENG Jiarui, WANG Peng, LI Zhen, DOU Yihua
    Lubrication Engineering. 2023, 48(9): 33-40. https://doi.org/10.3969/j.issn.0254-0150.2023.09.004
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    As an important downhole fracturing tool, the sealing structure of all-metal soluble bridge plugs is a key factor affecting the fracturing efficiency.In order to explore the effect of different sealing ring structures on sealing characteristics, the numerical models of four types of metal sealing ring structures, namely single groove, elliptical, double groove and hyperbolic structures, were established, and their radial deformation characteristics and sealing performance were analyzed by using the finite element method.The effect of surface roughness of hyperbolic structure on sealing contact area, contact stress, and near-field stress distribution at the contact surface was investigated.The results show that with the increase of axial displacement of the cone, the radial deformation of four types of seal rings is always positively correlated with the cone axial displacement, and the maximum and minimum radial deformation of seal rings are located in the outer circle side with larger thickness and the outer circle side with smaller thickness respectively.The complex contact surface can enhance the sealing performance of seal rings, and under the same cone axial displacement, the hyperbolic shaped seal ring exhibits the best sealing performance, while elliptical shaped seal ring has the worst sealing performance.When considering the tangential friction, the larger the friction coefficient, the more significant the contact surface near-field Mises stress is shifted along the friction direction.The conclusions obtained provide a reference for the structural selection of downhole all-metal soluble bridge plug sealing rings.
  • HAO Muming, ZHOU Rui, SUN Pengtao, WANG Mingzhang, MA Ting, REN Baojie
    Lubrication Engineering. 2023, 48(9): 41-46. https://doi.org/10.3969/j.issn.0254-0150.2023.09.005
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    To test the transition characteristics of friction state during the start-up and stop stages of contact mechanical seal, the friction characteristics of the C-SiC pairing materials were experimentally studied by using the self-developed friction and wear experimental device.By collecting the acoustic emission (AE) signal and friction torque data during start-up and stop process, the correlation between them was analyzed, and the transformation characteristics of end face friction during start-up and stop process were studied.The results show that the root mean square value of AE signal and friction torque value have the same evolution trend in the start-up and stop stage, which first increases, then decreases, and finally increases to a stable value, showing a strong correlation.The AE signal peak of pairing materials appears at about 7 s, indicating the transition from dry friction state to mixed friction state occurs at this speed.The AE signal and friction torque value in the stable stage are directly proportional to the speed and pressure respectively.
  • WANG Baomin, ZHAO Ruiping, FANG Wenbo, YAN Ruixiang, LIU Hongqin
    Lubrication Engineering. 2023, 48(9): 47-54. https://doi.org/10.3969/j.issn.0254-0150.2023.09.006
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    Based on Navier-Stokes equations, a numerical analysis model of surface textured journal bearing was established and was solved by the modified semi-implicit (SIMPLEC) algorithm of the pressure coupling equations.The effects of surface texture arrangement and surface shape on friction properties of journal bearings were analyzed.Five types of compound surface texture were proposed and designed, and their effects on bearing friction properties were comparatively analyzed.The results show that at the inlet area of convergence wedge, the cross textures can significantly improve the bearing capacity of the journal bearin.At the middle area of convergence wedge, the circumferential groove and short groove textures improve bearing friction properties more significantly than axial texture, and the friction properties of journal bearing can be improved more obviously when arranging the inverted ellipse, rhombus and cross textures.At the outlet area of convergence wedge, the textures cannot improve the friction properties of journal bearings, and at the divergence wedge area, only triangular texture can improve bearing friction properties.The compound textures can improve the friction properties of journal bearing more effectively than single type of texture.When cross texture are arranged the inlet area of convergence wedge, circumferential groove, short groove and cross texture are arranged respectively in the middle area of convergence wedge, triangular texture are arranged in the divergence wedge area, the bearing performance has a significant improvement.The bearing capacity of the bearings with these three types of compound textures is increased by 15.69%, 15.66% and 17.16% respectively, and their friction coefficient is reduced by 3.75%, 4.17% and 2.92% respectively.
  • ZHAO Yuncai, LIU Cunyu, WANG Huipeng, SHU Fengyuan, WANG Xin, ZHU Penghua
    Lubrication Engineering. 2023, 48(9): 55-62. https://doi.org/10.3969/j.issn.0254-0150.2023.09.007
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    In order to strengthen the wear resistance and braking effect of copper-based powder metallurgy friction materials, the copper-based friction materials reinforced by alumina were prepared by powder metallurgy (PM) method.The effects of alumina doping on the microstructure and friction behavior of friction materials were studied by means of Brinell hardness tester, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and friction and wear experiments.The results show that the alumina hard particles are uniformly distributed in the copper matrix of the copper-based friction materials.The pinning effect of dislocation caused by the existence of the hard phase has a significant increase in the hardness of the composites, but has a certain negative effect on the density of the composites.The friction experimental results show that alumina can improve the friction coefficient and enhance the wear resistance of the material.With the increase of load, the friction coefficient of Al2O3-Cu composites is higher and the stability is better, and the wear rate is significantly reduced, indicating that the doping of alumina has a significant enhancement effect on copper-based materials.Through optical microscope and EDS analysis, it is found that the main wear mechanism of Cu-based material is oxidation wear and adhesive wear, while the wear mechanism of Al2O3-Cu material is mixed wear of oxidation wear and abrasive wear.
  • SU Guozheng, SUN Dan, WANG Zhi, LI Yu, WANG Wen, XU Meipeng
    Lubrication Engineering. 2023, 48(9): 63-72. https://doi.org/10.3969/j.issn.0254-0150.2023.09.008
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    To explore the mechanism of aeroelastic instability of labyrinth sealing, the structure dynamics and aeroelastic stability criteria of labyrinth seal were analyzed theoretically.A numerical model for solving the aeroelastic stability of labyrinth seals was established, and the accuracy of the numerical method was verified.The influences of labyrinth seal ring cavity width, wall thickness and rotating speed on the natural frequency and aeroelastic stability of labyrinth seal were studied.The influence mechanism of aeroelastic instability of labyrinth seal was revealed.The results show that the influences of cavity width and wall thickness on natural frequency increase with the increase of nodal diameter number, and have little effect on the first three natural frequencies.The increase of the labyrinth seal ring cavity width lead to the decrease of the natural frequency and the aeroelastic stability.The increase of labyrinth seal wall thickness lead to the increase of natural frequency and effectively improve the aeroelastic instability.Increasing rotational speed cause significant increase in the labyrinth seal natural frequency and has little influence on the aeroelastic stability.
  • ZHANG Lixiu, ZHANG Jinyu, WEI Xiaoyi, WANG Junhai, LI Songhua, WANG Qiankun
    Lubrication Engineering. 2023, 48(9): 73-82. https://doi.org/10.3969/j.issn.0254-0150.2023.09.009
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    Porous polyimide (PI) can store lubricating oil in pores, and when porous PI is used as a friction wall, the lubricating oil in the pores will leak out to achieve lubrication.To achieve better lubrication effect, graphene lubricating oil was infiltrated into porous PI to prepare porous PI containing graphene lubricating oil.Using silicon nitride (Si3N4) as a friction pair, the silicon nitride-porous Pi-Si3N4 layer structure and the porous oil-containing PI-lubrication film-Si3N4 layer structure were established based on molecular dynamics principle.The van der Waal energy, shear stress, relative concentration distribution and temperature distribution between porous PI and Si3N4 were simulated.The influence of PI structure containing graphene lubricating oil(PI/CG) formed after infiltration of graphene lubricating oil on the lubricating performance of porous PI was analyzed, and the simulation results were verified by experiments.It was found that after infiltrating graphene lubricating oil into PI pores, the adsorption capacity of PI materials becomes stronger, shear stress decreases, temperature between friction pairs decreases, and wear resistance improves.PI/CG can significantly improve the lubrication effect, and its tribological performance during friction and wear tests is superior to PI/C.
  • KANG Yang, QIU Zizhen, FAN Qiming, SONG Zhongyue, SHI Zhanqun
    Lubrication Engineering. 2023, 48(9): 83-90. https://doi.org/10.3969/j.issn.0254-0150.2023.09.010
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    A finite element model was developed for the lubrication of the floating ring bearing based on multi-phase flow theory.The analytical expressions of friction power loss, the temperature rise of both inner and outer films and the solid parts were derived.The model was simulated using the FLUENT solver and its UDF interface.Considering the limitations of experimental conditions comprehensively, the range of journal angular velocity in simulation calculations was expand, and the effects of the number of oil holes distributed on the ring on the static lubricating characteristic parameters, such as friction power loss, temperature rise, speed of ring, and side leakage, were analyzed.It is concluded that increasing the number of oil holes distributed on the ring can improve the oil supply into the inner film to a certain degree.The more the number of oil holes in the floating ring, the smaller the temperature rise of the end leakage, the smaller the deformation of the inner and outer gaps, the faster the floating ring speed.The number of oil holes in the floating ring has a smaller impact on the friction loss and change rate of the inner and outer oil films, but a greater impact on the rotating speed of the floating ring and the side leakage of inner and outer oil film.The research provides a reliable experimental basis for the design and static characteristic analysis of the floating ring bearing.
  • SHEN Weiming, ZHANG Lanzhu, LI Ke
    Lubrication Engineering. 2023, 48(9): 91-98. https://doi.org/10.3969/j.issn.0254-0150.2023.09.011
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    When the flange joint works in a high temperature environment, the creep relaxation of each part of the joint is intensified.However, the creep relaxation of gaskets is mostly not considered in the study of flange joints.The creep relaxation performance test of metal-graphite spiral wound gaskets at different temperatures and different initial sealing specific pressures was carried out.By fitting the experimental results, the calculation formula for the creep relaxation performance of the gasket was obtained, and by substituting into the flange joint deformation coordination equation, the change of bolt force with time in 2 years of joint creep was obtained by calculation.The finite element model of the flange joint was established by ANSYS software the relaxation of the bolt force caused by the creep of different parts for 2 years was calculated.The theoretical calculation results are similar to the finite element calculation results, which indicates that the established theoretical model can be used for evaluating the joint bolt force relaxation.The research results indicate that when the initial sealing pressure is the same, the higher the temperature, the greater the creep deformation of the gasket.When the temperature is the same, the larger the initial sealing pressure, the greater the creep deformation of the gasket.The creep of gaskets has a significant impact on flange joints, and in some cases, only gasket creep can reduce bolt force by 40%.Therefore, the effect of gasket creep on flange joints cannot be ignored.
  • WANG Jingmo, DING Xuexing, WANG Shipeng, YANG Xiaocheng, DING Junhua, LIANG Yanbing
    Lubrication Engineering. 2023, 48(9): 99-107. https://doi.org/10.3969/j.issn.0254-0150.2023.09.012
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    In order to improve the sealing performance of bi-directional rotary seal in dry gas seal, the T-groove of dry gas seal was selected as the research object to set up ordered micro texture design. Based on the gas lubrication theory, the Reynolds equation was solved by the finite difference method.The sealing performance parameters were calculated with the speed, pressure, gas film thickness and micro texture depth as independent variables.The results show that the micro texture design can effectively improve the sealing performance.The opening force is increased with the increase of rotating speed and pressure and the decrease of film thickness, and the leakage is increased with the increase of pressure and gas film thickness and the decrease of rotating speed.The change law of sealing parameters of the four micro texture T-grooves with the operating parameters is similar.The sealing effect of radial micro texture arrangement is better than that of circumferential micro texture arrangement, and the sealing effect of composite micro texture arrangement is better than that of single micro texture arrangement.T-shaped grooves with longitudinal and transverse micro textures have the best sealing performance.
  • ZHU Qinglin, GUAN Feng, LIU Xianming, WAN Feng, WU Guang, YAN Yu
    Lubrication Engineering. 2023, 48(9): 108-114. https://doi.org/10.3969/j.issn.0254-0150.2023.09.013
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    Flexible drill pipe has become an important tool for old well reconstruction and production increase and efficiency improvement.In order to ensure the reliability of the spherical seal of flexible drill pipe, numerical simulation and experimental research were carried out on a designed O-ring spherical seal structure.Based on ANSYS finite element analysis software, the effects of sealing clearance, fluid pressure, rotation angle and whether there is a retaining ring on the sealing characteristic parameters such as von Mises stress, contact stress and effective sealing width of O-ring were investigated.The results show that there is a coupling relationship between fluid pressure and sealing clearance, and the higher the fluid pressure, the smaller the sealing clearance is required.Reciprocating rotation will lead to an increase in the maximum von Mises stress and maximum contact stress, and the impact will increase as the seal gap increases.The installation of the retaining ring can effectively prevent the O-ring from squeezing into the gap when the sealing gap and fluid pressure are high.The reliability of the O-ring spherical sealing structure is verified through indoor tests, which provides a theoretical basis and technical support for field applications.
  • ZHANG Honglei, CHEN Yang, LIN Haibo, YANG Kang
    Lubrication Engineering. 2023, 48(9): 115-123. https://doi.org/10.3969/j.issn.0254-0150.2023.09.014
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    To improve the friction reduction and wear resistance of tungsten steel components, a tungsten steel sample with a groove width of about 0.6 mm was designed based on the surface structure of fish scales and combined with finite element simulation and biomimetic design.The Sn-Al2O3 composite solid lubricant with the best ratio was prepared, and was filled into the bionic fish scale surface texture(STS) by high-temperature infiltration to obtain the tungsten steel texture samples filled with Sn-Al2O3 composite solid lubricant.The tribological properties of the samples under different load-sliding frequency was studied.The results show that compared to the operating conditions of 30 N-2 Hz, 25 N-3 Hz, 15 N-5 Hz, and 10 N-6 Hz, under the condition of 20 N-4 Hz, the sample has the lowest average friction coefficient and wear rate.This is because under relatively low loads and relatively high sliding frequencies, the cyclic stress and frictional heat make it easier for solid lubricants in the plastic deformation state to be extruded from the texture and migrated to the friction surface, forming a complete lubrication film, which can effectively improve the material's friction reduction and wear resistance performance of the samples.
  • MA Liyao, HU Bin, LI Jing, WEI Erjian, DING Jing, LIU Ji
    Lubrication Engineering. 2023, 48(9): 124-132. https://doi.org/10.3969/j.issn.0254-0150.2023.09.015
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    In order to improve the fluid sealing performance of the radiation seepage shear box in the rock shear seepage experimental system, three sealing methods of the radiation seepage sealing device were proposed for the new rock shear seepage test device independently developed, including the sealing method of transverse pre-compression of sealing ring, the sealing method of normal compression of silicone pads, and the sealing method of normal pre-compression of sealing ring.The large deformation numerical simulation and experimental verification of the three sealing schemes were carried out.The results show that:(1) the effect of the transverse pre-compression sealing method of the sealing ring is independent of the normal load applied during the test, but is related to the flatness and parallelism of the upper end face of the rock sample.The fluid sealing pressure is relatively stable, and the sealing water pressure fluctuates around 0.72 MPa.(2) The sealing effect of the silicone pad of normal compression is positively related to the applied normal load.The pad objectively has a sealing pressure threshold within the allowable range of the normal load.The maximum value of the sealing water pressure can reach 1.62 MPa under the normal load of 3.3 MPa.(3) The sealing ring of normal pre-compression not only has the advantages of the silicone pad of normal compression, but also overcomes the defect of the silicone pad of normal compression that the sealing performance depends on the size of the normal load, and can achieve relatively good sealing effect under a lower normal load.The maximum sealing pressure can reach 2.45 MPa.The numerical simulation results indicate that for the normal pre-compression seal of the sealing ring, enlarging the diameter of the sealing ring cannot significantly improve the sealing performance, and changing the material of the sealing ring has a greater impact on the sealing performance.This research provides a theoretical reference for breaking through the limitation of 5 MPa water pressure seal of shear seepage test equipment and optimizing the structural design of shear box seal device.
  • ZHANG Di, GU Chunxing
    Lubrication Engineering. 2023, 48(9): 133-139. https://doi.org/10.3969/j.issn.0254-0150.2023.09.016
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    Introducing surface texturing to improve the tribological properties of the ring-liner conjunction is one of the most effective means to improve its working reliability.Based on the mass conservation lubrication model and the asperity contact model, a mixed lubrication model for the textured system was developed.By the mixed lubrication model, after selecting appropriate performance evaluation indexes of the ring-liner conjunction, the objective function for optimizing the performance of the ring-liner conjunction was determined.Combined with particle swarm optimization algorithm, a new method for optimizing the dimensions of textures with different depths on the surface of piston ring was studied.Based on a large number of numerical simulation tests, it is found that surface texturing with the optimized depth can improve the tribological performances of the ring-liner conjunction, improves the bearing capacity and reduces the friction, which verfies the proposed texture optimization design method is feasible.
  • SUN Yongtao, WEI Anchao, CHEN Zongqi, CHENG Wenjia, CAI Yinglong
    Lubrication Engineering. 2023, 48(9): 140-145. https://doi.org/10.3969/j.issn.0254-0150.2023.09.017
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    With the development of deep and ultra deep wells, the packer will withstand extremely complex working conditions such as high temperature, high pressure, and corrosion for a long time after being set.A sealing structure of the packer rubber cylinder was designed.The sealing structure selected different materials according to the functional characteristics to make the packer suitable for use in complex working conditions such as underground high temperature and high pressure.Based on the actual extreme working conditions underground, the setting and sealing tests were carried out for the designed packer, and the mechanical behavior of the rubber cylinder under given working conditions was analyzed using commercial software ABAQUS.The results show that the designed packer can work stably under 0.2 MN setting force, 70 MPa sealing pressure and 204℃ temperature.The rubber stress level of the packer rubber sleeve remains well below the yield point of the material, ensuring the durability and reliability of the packer throughout its operation.The rubber cylinder can generate contact stress greater than 70 MPa pressure difference, ensuring that the packer can withstand 70 MPa pressure difference.
  • GUO Yuanshun, YU Xinhai, BAI Shan, YIN Chaolin, ZHANG Tao
    Lubrication Engineering. 2023, 48(9): 146-151,177. https://doi.org/10.3969/j.issn.0254-0150.2023.09.018
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    Aimed at the problem that the online detection technology of valve packing sealing gas leakage with wide application, low cost and high precision is still lacking, a on-line detection method of valve packing sealing gas leakage was proposed using ultrasonic impedance identification.This method collects the leaked gas of the valve stem and makes it pass into the detection liquid to produce bubbles, counts the bubbles by recognizing the impedance of the bubbles with an ultrasonic sensor, so as to achieve the measurement of gas leakage.The experimental device for bubble floating mechanics based on high-speed camera was built, and the effects of the detection medium, such as water and ionic liquid, on the detection accuracy were investigated systematically.The system of ultrasonic signal acquisition and wireless transmission was designed, the APP program was compiled, and the remote on-line detection of valve packing sealing gas leakage was achieved with the detection error less than 5%.
  • CHEN Hongju, YUN Feihong, HOU Guangxin, LIU Dong, AN Weizheng, JIAO Kefeng, WU Lu, WANG Liquan
    Lubrication Engineering. 2023, 48(9): 152-157. https://doi.org/10.3969/j.issn.0254-0150.2023.09.019
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    Underwater flexible connector can solve the problem of unsuccessful connection of underwater oil and gas pipelines due to the deviation of pipeline angle during connection.The sealing structure of the underwater flexible connector is mainly O-ring on the spherical surface.In order to verify the sealing performance of the connector sealing structure under water, the constitutive equation of the O-ring material was calculated and analyzed to obtain the important material parameters of the O-ring rubber material, and from the von Mises stress, contact pressure, and contact width of different contact surfaces, the influence of different pressures on the sealing performance of O-rings was analyzed.The results indicate that the sealing structure of underwater flexible connectors can maintain good sealing performance under different working conditions, and the higher the medium pressure, the greater the contact stress between the O-ring and the sealing groove on the spherical structure, which improves the sealing performance of the connector.The reliability of the O-ring spherical structure in underwater applications is verified through pressure tests.
  • ZHANG Erqing, CHEN Ping, ZHOU Yan
    Lubrication Engineering. 2023, 48(9): 158-164. https://doi.org/10.3969/j.issn.0254-0150.2023.09.020
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    When the dynamic and static rings of mechanical seal rotate and rub at high speed, a certain frequency of acoustic emission(AE) signal will be generated, and the operation state of the seal can be judged according to the AE signal.In order to improve the efficiency of data transmission of AE signal, a dimension reduction method of seal ring AE data based on compressed sensing was proposed.The sparse matrix was used to sparsely represent the collected original AE data, and then the sparse AE data was compressed and sampled through the observation matrix to achieve the purpose of dimension reduction.After the data transmission was completed, the compressed signal was recovered by using OMP and other signal reconstruction algorithms.The AE original data were compared with the reconstructed data to verify the reliability of this dimension reduction method.The experimental results show that when the compression ratio is 0.2 to 0.4 and the number of training sample sets is 80 to 160, K-SVD is selected as the sparse matrix and Bernoulli random matrix is selected as the observation matrix, the signal reconstruction effect of OMP algorithm is the best, and the root mean square error is 7.06×10-6~7.39×10-6.
  • SHU Shu, HE Tao, YANG Hui, HUANG Minli, OUYANG Wu
    Lubrication Engineering. 2023, 48(9): 165-169. https://doi.org/10.3969/j.issn.0254-0150.2023.09.021
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    Aimed at the low noise design requirements of water-lubricated bearings in the submarine propulsion system, modified polyamide(PA) bearing materials and bearing prototypes were developed.The tribological properties of the PA material sample were studied by a multi-functional friction and wear tester, and were compared with the tribological properties of the NBR and Thordon SXL materials.The speed and load characteristic test of the PA bearing prototype were carried out on the water-lubricated bearing test bench, and the friction coefficient and vibration characteristic data under different specific pressure and speed were obtained.The results show that the modified PA material has the advantages of small friction coefficient and low wear rate compared with NBR and Thordon SXL material.At low speeds, the friction coefficient of water lubricated bearings decreases with the increase of speed and increases with the increase of specific pressure.After the speed increases to 100 r/min, the trend of friction coefficient change gradually slows down.The research results provide a reference for the design of low-noise water-lubricated stern bearings for submarine.
  • CHAO Shen, ZHU Guixiang, WANG Na, LI Shuyi, GUO Feng, LI Changteng
    Lubrication Engineering. 2023, 48(9): 170-177. https://doi.org/10.3969/j.issn.0254-0150.2023.09.022
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    Based on the cam-roller pair of an internal combustion engine, a mathematical model of transient thermal elastohydrodynamic lubrication under finite line-contact and the corresponding full numerical solver were established.Under an actual load spectrum and other working parameters, the detailed lubrication performance of the cam-roller pair was obtained in a cam rotation cycle.The influences of the sliding between cam and roller and the roller tilting on the contact pair lubrication were analyzed.The results show that the cam-roller sliding results in noticeable increase in temperature and friction coefficient, which can deteriorate the contact zone lubrication.The roller tilting can worsen the lubrication of the contact zone, and increase the possibility of lubrication failure.Research is shown that considering the tilting of rollers when designing roller convexity can alleviate its negative impact to a certain extent.The results provide some theoretical data basis for the lubrication design of cam-roller pairs.
  • XIA Jianfang, YAO Heng, CHEN Siyu, WANG Zhiwei, TAO Xuan, HU Xiaozhou
    Lubrication Engineering. 2023, 48(9): 178-186. https://doi.org/10.3969/j.issn.0254-0150.2023.09.023
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    The lubrication efficiency of gear oil injection lubrication system is related to oil injection parameters, gear ratio, nozzle layout and other parameters, but the current nozzle layout angle mostly adopts empirical design, which is lack of accuracy and has high time cost.Aimed at the oil injection lubrication of high linear speed gear, the fluid calculation model of oil injection lubrication of high-speed spur gear was established based on CFD method, and the interference between the airflow generated by the rotation of the gears was analyzed.The optimal nozzle angle was determined by the streamline diagram of the flow field, that is the deflection angle of the flow around the meshing zone and the first contact point of the tooth surface to the pinion.The influence of the gear ratio and rotating speed on the nozzle angle arrangement was studied.The results show that the airflow interference caused by the rotation of the gear creates the airflow into the mesh zone, and the lubrication efficiency of the nozzle angle arranged along this airflow direction is increased by 24.4% compared with the traditional arrangement.The airflow around the gear and the optimal nozzle angle are only related to the gear geometry, but not related to the working condition parameter setting.
  • LIU Yong, QIU Ming, ZHANG Hai, GU Xiaoguang
    Lubrication Engineering. 2023, 48(9): 187-192. https://doi.org/10.3969/j.issn.0254-0150.2023.09.024
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    A method was presented to judge the limit tilting angle of cylindrical roller bearings under full-film lubrication.Taking NU206E cylindrical roller bearing as the research object, a finite length line contact elastohydrodynamic lubrication model under tilting state was established.By fitting the relationship curve between tilting angle and minimum oil film thickness, combined with the film thickness ratio formula, the limit tilting angle of roller under full-film lubrication was explored.The results show that when the roller deflects, the distribution of oil film pressure and oil film thickness between the roller and the raceway is no longer symmetrical about the Y=0 section, the oil film pressure increases and oil film thickness decrease at one end, while the change is opposite at the other end.The pressure changes more obviously, causing the phenomenon of contact pressure concentration.As the tilting angle of the roller increases, the minimum oil film thickness decreases, and the phenomenon of pressure concentration at one end becomes more obvious.When the tilting angle of the roller is greater than the limit tilting angle, the bearing will no longer be in full-film EHL state, and the lubrication effect of the bearing will deteriorate.The research results can provide a reference for the judgment of bearing lubrication status under the condition of tilting.
  • YU Hongyuan, LIU Jingyu, SU Huaigang, ZHAO Qilong, LOU Wenjing
    Lubrication Engineering. 2023, 48(9): 193-198. https://doi.org/10.3969/j.issn.0254-0150.2023.09.025
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    Lithium complex greases prepared from poly-α-olefin synthetic oil, intermediate base mineral oil, paraffin base mineral oil, and their proportional combination as base oils were taken as the research objects.The effects of base oils on the physical and chemical properties, microstructures and rheological properties of lithium complex greases and their correlation were investigated.The results show that there is a corresponding relationship between the microstructures and properties of lithium composite greases.The structure regularity and continuity of the composite lithium base soap fibers prepared from poly-α-olefin synthetic oil are poor, but their thixotropic and viscosity-temperature properties are superior.The soap fibers of the composite lithium greases prepared from intermediate base mineral oil are of higher regularity.Their greases have the strong structural stability, but poor viscosity-temperature characteristics.The soap fibers of the composite lithium greases prepared by the combination of synthetic oil and mineral oil are slender and uniform with high regularity, and these composite lithium greases are of strong structural stability, good colloid stability and shear resistance.
  • XIA Jingwei, ZHANG Fuying, MA Jun, ZHANG Zhixiang, LIU Yuangang
    Lubrication Engineering. 2023, 48(9): 199-206. https://doi.org/10.3969/j.issn.0254-0150.2023.09.026
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    Taking the pump suction rate of the oil seal as the reliability index, the theoretical contact width, oil side lip angle, air side lip angle, interference, and waist thickness as factors, and the pump suction rate as the response output, the performance of the oil seal was analyzed using orthogonal experimental method.The surface response method was used to fit the limit equation of the pumping rate, and the reliability model of the oil seal pumping rate was established based on the reliability principle.The second order moment method and Monte Carlo method were used to calculate the reliability sensitivity, and the sensitivity of the normal distribution random parameters to the mean value and the standard deviation was analyzed.The results show that the results of the two calculation methods are basically consistent.Based on the sensitivity of the mean value, the theoretical contact width has the greatest influence on reliability, and the oil side lip angle, air side lip angle and interference have positive influence on reliability.Based on the sensitivity of standard deviation, the standard deviation of interference has the greatest influence on reliability, and the standard deviation of all five structural parameters has negative influence on reliability.
  • ZENG Wenqiang, PENG Yuanchun, ZENG Xiuqing, WANG Ronghua, HE Jia, YANG Lin, LIU Jun
    Lubrication Engineering. 2023, 48(9): 207-212. https://doi.org/10.3969/j.issn.0254-0150.2023.09.027
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    In order to solve the problem that the standard of GB/T 7607-2010 is not referential enough in the health status assessment of diesel oil in service, a comprehensive degradation value model was established based on the health status assessment technology in PHM theory.Based on the statistics of monitoring data and laboratory experience, the corresponding relationship between the comprehensive degradation value and the health status of diesel engine oil in service was graded.According to the three principles of monotony, correlation and predictability, the evaluation indexes of diesel oil health status in service were selected, and the normalization methods of various indexes were given.The weight of each index was determined by entropy weight method, a formula for calculating the comprehensive degradation value of in-service diesel oil was established, and the comprehensive degradation value of each sample data was calculated.The reliability of the method was verified by comparing the characteristic peaks of antioxidants in the infrared spectra of the samples with different comprehensive degradation values.
  • LI Xiaogang, SU Hui, ZHANG Suixin, ZHANG Dahua, AN Shujie
    Lubrication Engineering. 2023, 48(9): 213-220. https://doi.org/10.3969/j.issn.0254-0150.2023.09.028
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    The oil specifications in China's automotive market are mainly based on API specifications and D1 specification in China, so the evaluation of the compatibility between automotive engine seals and oil products should use ASTM D7216-22.Therefore, the evaluation method of the compatibility of lubricating oil and rubber by using ASTM D7216-22 was proposed, and the effects of common base oil, ashless dispersant and anti-oxidation and anti-corrosion agent in engine oil on rubber compatibility were evaluated.The results show that Class I and Class III base oils have an impact on the shrinkage of nitrile rubber (NBR) and polyacrylate rubber (ACM), and on the expansion of fluororubber (FKM), silicone rubber (VMQ) and polyethylene acrylate rubber (MAC), but both meet the requirements of D1-2019 specification in China for rubber compatibility.The oil-rubber compatibility of CK4 15W-40 blended with polyisobutylene succinimide ashless dispersant RHY161(macromolecule conventional type) and RHY162(macromolecule soot type) meets the requirements of D1 specification.The dibutyl dithiocarbamate with purity of 99.86% has good compatibility with five kinds of rubber sheets studied.The oil products blended with Class I base oil (MVI500), Class III base oil (VHVI6), dispersant RHY162, dibutyl dithiocarbamate (antioxidant) and other additives show good rubber compatibility.