Mechanism and Robotics

Design and Experimental Research on Seedling Pick-Up Mechanism of Planetary Gear Train with Combined Non-circular Gear Transmission

  • Yaxin Yu ,
  • Jikun Liu ,
  • Bingliang Ye ,
  • Gaohong Yu ,
  • Xuejun Jin ,
  • Liang Sun ,
  • Junhua Tong
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  • 1. College of Machinery and AutomationZhejiang Sci-Tech University Hangzhou 310018, China;
    2. Zhejiang Province Key Laboratory of Transplanting Equipment and Technology Hangzhou 310018, China

Received date: 2018-06-06

  Online published: 2019-07-19

Supported by

Funding Supported by National Key Research and Development Program of China (Project No. 2017YFD0700800), Zhejiang Provincial Natural Science Foundation of China (Grant No. LZ16E050003), Natural Science Foundation of China (Grant No. 51505429), and Science Foundation of Zhejiang Sci-Tech University (Grant No. 15022011-Y)

Abstract

Currently, transplanting mechanisms for dryland plug seedlings in China are mainly semiautomatic and have low efficiency. The rotary seedling pick-up mechanism with a planetary gear train for non-uniform intermittent transmission, and a concave and convex locking arc device, has a large rigid impact. To solve these problems, according to the design requirements for a dryland plug seedling transplanting mechanism, a rotary seedling pick-up mechanism of a planetary gear train with combined non-circular gear transmission of incomplete eccentric circular and non-circular gears was proposed. This has the characteristics of two-times greater fluctuation of the transmission ratio in a cycle, and can achieve a non-uniform continuous drive. Through analysis of the working principle of the seedling pick-up mechanism, its kinematics model was established. The human–computer interaction optimization method and self-developed computer-aided analysis and optimization software were used to obtain a set of parameters that satisfy the operation requirements of the seedling pick-up mechanism. According to the optimized parameters, the structure of the seedling pick-up mechanism was designed, a virtual prototype of the mechanism was created, and a physical prototype was manufactured. A virtual motion simulation of the mechanism was performed, high-speed photographic kinematics tests were conducted, and the kinematic properties of the physical prototype were investigated, whereby the correctness of the theoretical model and the optimized design of the mechanism were verified. Further, laboratory seedling pick-up tests were conducted. The success ratio of seedling pick-up was 93.8% when the seedling pick-up efficiency of the mechanism was 60 plants per minute per row, indicating that the mechanism has a high efficiency and success ratio for seedling pick-up and can be applied to a dryland plug seedling transplanter.

Cite this article

Yaxin Yu , Jikun Liu , Bingliang Ye , Gaohong Yu , Xuejun Jin , Liang Sun , Junhua Tong . Design and Experimental Research on Seedling Pick-Up Mechanism of Planetary Gear Train with Combined Non-circular Gear Transmission[J]. Chinese Journal of Mechanical Engineering, 2019 , 32(3) : 49 -49 . DOI: 10.1186/s10033-019-0357-3

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