Achieving highly efficient extrication of the tunnel boring machine (TBM) cutter-head driving system from the collapsed surrounding rock has become a key problem globally, and significant effort has been directed to improve TBM cutter-head extricating ability. In this study, the characteristics of a hydro-viscous device have been investigated to improve extricating performance of the TBM cutter-head. A numerical method based on an explicit pressure-linked equation is presented for computing the film parameters of the HVC, which is then applied to investigate extrication characteristics of a TBM cutter-head with a hydro-viscous clutch (HVC). The explicit pressure-linked equation is derived from the Navier–Stokes equations and the conservation equation, where boundary conditions are involved. The model of a cutter-head driving system with an HVC is established, and the extrication characteristics of the cutterhead driving system are analyzed and compared with three extrication strategies. The variation in extrication torque shows that the linear strategy or positive parabolic strategy are preferred for their relatively high extrication efficiency and low rigid impact, and the effects of throughflow rate on torque transmission are also investigated. The test rig of the TBM cutter-head driving system was set up to validate the numerical method and the model of a cutter-head driving system, and the feasibility of the proposed numerical method for researching the extrication of the TBM cutter-head is verified.
Huasheng Gong
,
Haibo Xie
,
Huayong Yang
. A Numerical Method for Extrication Characteristics of TBM Cutter-Head with the HVC[J]. Chinese Journal of Mechanical Engineering, 2019
, 32(6)
: 102
-102
.
DOI: 10.1186/s10033-019-0413-z
Achieving highly efficient extrication of the tunnel boring machine (TBM) cutter-head driving system from the collapsed surrounding rock has become a key problem globally, and significant effort has been directed to improve TBM cutter-head extricating ability. In this study, the characteristics of a hydro-viscous device have been investigated to improve extricating performance of the TBM cutter-head. A numerical method based on an explicit pressure-linked equation is presented for computing the film parameters of the HVC, which is then applied to investigate extrication characteristics of a TBM cutter-head with a hydro-viscous clutch (HVC). The explicit pressure-linked equation is derived from the Navier–Stokes equations and the conservation equation, where boundary conditions are involved. The model of a cutter-head driving system with an HVC is established, and the extrication characteristics of the cutterhead driving system are analyzed and compared with three extrication strategies. The variation in extrication torque shows that the linear strategy or positive parabolic strategy are preferred for their relatively high extrication efficiency and low rigid impact, and the effects of throughflow rate on torque transmission are also investigated. The test rig of the TBM cutter-head driving system was set up to validate the numerical method and the model of a cutter-head driving system, and the feasibility of the proposed numerical method for researching the extrication of the TBM cutter-head is verified.
[1] J Y Jang, M M Khonsari. Thermal characteristics of a wet clutch. Journal of Tribology, 1999, 121(3): 610-617.
[2] A P Ompusunggu, P Sas, H Van Brussel. Modeling and simulation of the engagement dynamics of a wet friction clutch system subjected to degradation: An application to condition monitoring and prognostics. Mechatronics, 2013, 23(6): 700-712.
[3] M Daliri, D Jalali-Vahid. Investigation of combined effects of rotational inertia and viscosity-pressure dependency on the squeeze film characteristics of parallel annular plates lubricated by couple stress fluid. Journal of Tribology, 2015, 137(3): 031702-031702-6.
[4] T C Jen, D J Nemecek. Thermal analysis of a wet-disk clutch subjected to a constant energy engagement. International Journal of Heat and Mass Transfer, 2008, 51(7-8): 1757-1769.
[5] X P Liao, G F Gong, X B Peng, et al. Jam breakout characteristic of tunnel boring machine based on hydro-viscous drive mechanism. Journal of Zhejiang University (Engineering Science), 2016(05): 902-912. (in Chinese)
[6] C C Sun, G F Gong, F Wang, et al. Single neuron adaptive PID control for hydro-viscous drive clutch. Proceedings of the 12th IEEE/ASME International Conference on Mechatronic and Embedded Systems and Applications, Auckland, New Zealand, August 29-31, 2016: 1-4.
[7] X P Liao, G F Gong, H Wang, et al. Dynamic performance of hydro-viscous drive clutch with double-piston. Transactions of the Chinese Society for Agricultural Machinery, 2014, 45(7): 1-6. (in Chinese)
[8] X P Liao, G F Gong, T Y Zhou, et al. Design and characteristic of lubricating oil chamber of hydro-viscous drive clutch. Journal of Drainage and Irrigation Machinery Engineering, 2014(12): 1062-1067. (in Chinese)
[9] W Q Wu, Z Xiong, J Hu, et al. Application of CFD to model oil-air flow in a grooved two-disc system. International Journal of Heat and Mass Transfer, 2015, 91: 293-301.
[10] H B Xie, X Hong, Y Zhao, et al. Application of hydro-viscous driver in TBM cutter-head driving technology. Journal of Mechanical Engineering, 2014, 21: 69-75. (in Chinese)
[11] X Hong. TBM cutter-head driver scheme and test bench related design. Zhejiang University, 2014. (in Chinese)
[12] Y Zhao, X Hong. Simulation research of breakout process of TBM cutter-head driver. Machine Tool & Hydraulics, 2014, 42(19): 123-126. (in Chinese)
[13] Y Zhao, X Hong. Development and key technologies of TBM cutter-head driver system. Machine Tool & Hydraulics, 2014 (12): 64-67. (in Chinese)
[14] X P Liao, G F Gong, C C Sun, et al. Dynamic engagement performance of hydro-viscous clutch based on AMESim. Transactions of the Chinese Society for Agricultural Machinery, 2016(06): 324-332. (in Chinese)
[15] X P Liao. Study on the jam breakout technology of tunnel boring machine cutterhead driving system based on hydro-viscous coupling mechanism. Zhejiang University, 2016. (in Chinese)
[16] T Y Zhou. Research on the getting-out-of-jam ability of TBM based on hydro-viscous clutch. Zhejiang University, 2015. (in Chinese)
[17] T Y Zhou, G F Gong, X P Liao, et al. Analysis on the oil film uniformity of hydro-viscous drive frictionpairs. Journal of Harbin Engineering University, 2015(07): 954-958. (in Chinese)
[18] H B Xie, H S Gong, L Hu, et al. Improving the extricating performance of TBM cutter-head driving system with hydro-viscous clutch. Proceedings of the 12th IEEE/ASME International Conference on Mechatronic and Embedded Systems and Applications, Auckland, New Zealand, August 29-31, 2016: 1-7.
[19] H B Xie, H S Gong, L Hu, et al. Coriolis effects on torque transmission of hydro-viscous film in parallel disks with imposed throughflow. Tribology International, 2017, 115: 100-107.
[20] H S Gong, H B Xie, L Hu, et al. Combined effects of Coriolis force and temperature-viscosity dependency on hydro-viscous transmission of rotating parallel disks. Tribology International, 2018, 117: 168-173.
[21] H S Gong. Research on the Key Technologies of hydro-viscous transmission for cutter-head extrication of hard rock tunnel boring machine. Zhejiang University, 2019. (in Chinese)
[22] H S Gong, H B Xie, L Hu, et al. Effects of groove orientation on transmission characteristics of hydro-viscous film in the parallel-disk system. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 2019: 1350650119858238.
[23] H B Xie, H S Gong, H Y Yang. Research on the soft-starting characteristics of wet clutches in TBM cutter-head driving system. Intelligent Robotics and Applications, 2015: 456-468.
[24] Q R Meng, Y F Hou. Effect of oil film squeezing on hydro-viscous drive speed regulating start. Tribology International, 2010, 43(11): 2134-2138.
[25] M Li, M M Khonsari, D M C McCarthy, et al. Parametric analysis for a paper-based wet clutch with groove consideration. Tribology International, 2014, 80: 222-233.
[26] S Natsumeda, T Miyoshi. Numerical simulation of engagement of paper based wet clutch facing. Journal of Tribology, 1994, 116(2): 232-237.
[27] E J Berger, F Sadeghi, C M Krousgrill. Finite element modeling of engagement of rough and grooved wet clutches. Journal of Tribology, 1996, 118(1): 137-146.
[28] S Poncet, R Schiestel, M P Chauve. Centrifugal flow in a rotor-stator cavity. Journal of Fluids Engineering, 2005, 127(4): 787-794.
[29] I V Shevchuk. A self-similar solution of Navier-Stokes and energy equations for rotating flows between a cone and a disk. High Temperature, 2004, 42(1): 104-110.
[30] H K Versteeg, W Malalasekera. An introduction to computational fluid dynamics: the finite volume method. Pearson Education, 2007.