Intelligent Manufacturing Technology

Non-destructive Measurement of Magnetic Properties of Claw Pole

  • Chengliang Hu ,
  • Xuejiao Bai ,
  • Minjun Tang ,
  • Xiaofeng Tang ,
  • Zhen Zhao
展开
  • 1. Institute of Forming Technology & Equipment, School of Material Science and Engineering, Shanghai Jiao Tong University, Shanghai 200030, China;
    2. Jiangsu Longcheng Precision Forging Co., Ltd., Jiangsu 213100, China

收稿日期: 2019-04-26

  修回日期: 2019-09-23

  网络出版日期: 2019-12-25

基金资助

Partially supported by National Natural Science Foundation of China (Grant No. 51875348)

Non-destructive Measurement of Magnetic Properties of Claw Pole

  • Chengliang Hu ,
  • Xuejiao Bai ,
  • Minjun Tang ,
  • Xiaofeng Tang ,
  • Zhen Zhao
Expand
  • 1. Institute of Forming Technology & Equipment, School of Material Science and Engineering, Shanghai Jiao Tong University, Shanghai 200030, China;
    2. Jiangsu Longcheng Precision Forging Co., Ltd., Jiangsu 213100, China

Received date: 2019-04-26

  Revised date: 2019-09-23

  Online published: 2019-12-25

Supported by

Partially supported by National Natural Science Foundation of China (Grant No. 51875348)

摘要

The magnetic properties of the claw pole have a direct effect on the output power of a generator. Many methods can be used to measure these magnetic properties, each with its own advantages, but an important shortcoming is that all are destructive. In this study, a new non-destructive method to measure the magnetic properties of claw pole was proposed and a corresponding testing set-up was designed. A finite-element model was constructed to simulate the measurement process. Results proved that the measured magnetization-like curves had good agreement with the trend of the input magnetic curves and the effect of the positioning error in the measuring process could be neglected. To further validate the new method, seven types of claw poles of different materials subjected to different heat-treatment processes were forged and tested by both the new method and the conventional ring-sample method. Compared with the latter, the new method showed better consistency, relatively higher accuracy, and much stronger stability of measurement results; however, its sensitivity needs to be improved. The effects of material compositions and heat-treatment parameters on the magnetic properties of the claw pole were briefly analyzed.

本文引用格式

Chengliang Hu , Xuejiao Bai , Minjun Tang , Xiaofeng Tang , Zhen Zhao . Non-destructive Measurement of Magnetic Properties of Claw Pole[J]. Chinese Journal of Mechanical Engineering, 2019 , 32(5) : 82 -82 . DOI: 10.1186/s10033-019-0395-x

Abstract

The magnetic properties of the claw pole have a direct effect on the output power of a generator. Many methods can be used to measure these magnetic properties, each with its own advantages, but an important shortcoming is that all are destructive. In this study, a new non-destructive method to measure the magnetic properties of claw pole was proposed and a corresponding testing set-up was designed. A finite-element model was constructed to simulate the measurement process. Results proved that the measured magnetization-like curves had good agreement with the trend of the input magnetic curves and the effect of the positioning error in the measuring process could be neglected. To further validate the new method, seven types of claw poles of different materials subjected to different heat-treatment processes were forged and tested by both the new method and the conventional ring-sample method. Compared with the latter, the new method showed better consistency, relatively higher accuracy, and much stronger stability of measurement results; however, its sensitivity needs to be improved. The effects of material compositions and heat-treatment parameters on the magnetic properties of the claw pole were briefly analyzed.

参考文献

[1] F N Jurca, C Martis. Theoretical and experimental analysis of a three-phase permanent magnet claw-pole synchronous generator. IET Electric Power Applications, 2012, 6:491-503.
[2] E Doege, R Bohnsack. Closed die technologies for hot forging. Journal of Materials Processing Technology, 2000, 98:165-170.
[3] C Yang, S D Zhao, J J Zhang. A single stage hot forging process and die set of alternator poles. International Journal of Material Forming, 2013, 6:511-517.
[4] X R Xin, D Xu, C S He, et al. Claw-pole closed forging process. Advanced Materials Research, 2014, 912-914:605-608.
[5] C Yang, S D Zhao, J J Zhang. A combined radial forging-forward extrusion forming process of alternator poles. Journal of Materials Engineering and Performance, 2014, 23:108-114.
[6] Q C Li, L Ma, J Chen, et al. Influence of claw pole forging procedure on power performance of automobile generator. Hot Working Technology, 2015, 44(23):42-45. (in Chinese)
[7] J Pal'a, O Stupakov, J Bydžovský, et al. Magnetic behaviour of low-carbon steel in parallel and perpendicular directions to tensile deformation. Journal of Magnetism and Magnetic Materials, 2007, 310:57-62.
[8] B D Cullity, C D Graham. Chapter 2:Experimental methods. In:Introduction to magnetic materials. 2nd ed. IEEE Press, New Jersey, USA, 2009.
[9] J H Li, C Yuan, W L Zhang, et al. Effects of precipitate element addition on microstructure and magnetic properties in magnetostrictive Fe83Ga17 alloy. Journal of Magnetics, 2016, 21:12-19.
[10] T Inoue, K Yamauchi, F Fujita. Effects of alloying element balance and micro-alloying elements on magnetic properties and hot ductility of PC permalloy. Materials Transactions, 2008, 49:650-654.
[11] International Standard:IEC-60404-4 Magnetic Materials-Part 4:Methods of measurement of d.c. magnetic properties of magnetically soft materials. 2008.
[12] Z Y Chen. Research on the effects of composition and structure on the magnetic of claw pole steel. Liaoning University of Technology, 2015. (in Chinese)
[13] M Pérez, R Ranchal, I de Mendizábal Vázquez, et al. Combined alternating gradient force magnetometer and susceptometer system. Review of Scientific Instruments, 2015, 86(1):015110.
[14] M Kuru, E Ongun, A Özmetin, et al. Fabrication and characterization of permanent magnetic SmCo5 thin films by SQUID magnetometer. Materials Science Forum, 2018, 915:16-21.
[15] J H Storm, P Hömmen, D Drung, et al. An ultra-sensitive and wideband magnetometer based on a superconducting quantum interference device. Applied Physics Letters, 2017, 110(7):072603.
[16] X Lin, H S Liu, L T Dou, et al. Soft magnetic properties and microstructure of Fe84-xNb2B14Cux nanocrystalline alloys. Materials and Design, 2014, 56:227-231.
[17] B Aslibeiki. Magnetic interactions and hysteresis loops study of Co/CoFe2O4 nanoparticles. Ceramics International, 2016, 42:6413-6421.
[18] T M El-Alaily, M K El-Nimr, S A Saafan, et al. Construction and calibration of a low cost and fully automated vibrating sample magnetometer. Journal of Magnetism and Magnetic Materials, 2015, 386:25-30.
[19] G P Lin, P C Kuo, P L Lin, et al. Magnetic properties and microstructure of TbCo/(SiNx/Co)n films. Materials and Design, 2010, 31:1734-1736.
[20] M S Boon, W P Serena Saw, M Mariatti. Magnetic, dielectric and thermal stability of Ni-Zn ferrite-epoxy composite thin films for electronic applications. Journal of Magnetism and Magnetic Materials, 2012, 324:755-760.
[21] D Jordán, D González-Chávez, D Laura, et al. Detection of magnetic moment in thin films with a home-made vibrating sample magnetometer. Journal of Magnetism and Magnetic Materials, 2018, 456:56-61.
[22] R N Faria, A J Williams, I R Harris. Permeameter measurements of anisotropic PrFeCoBZr hydrogenation disproportionation desorption and recombination (HDDR) magnets. Journal of Magnetism and Magnetic Materials, 1999, 202:349-353.
[23] S Y Shin, K H Shin, J S Kim, et al. High frequency permeameter with semi-rigid pick-up coil. Journal of Magnetism and Magnetic Materials, 2006, 304:e480-e482.
[24] P Anderson. A universal DC characterisation system for hard and soft magnetic materials. Journal of Magnetism and Magnetic Materials, 2008, 320:e589-e593.
[25] D X Chen, Y H Zhu, L X Xiang, et al. Calibration of a permeameter for measuring soft magnetic materials using long cylindrical samples characterized by demagnetizing-corrected solenoid method. Journal of Magnetism and Magnetic Materials, 2018, 458:137-146.
[26] D C Jiles, D L Atherton. Theory of the magnetization process in ferromagnets and its application to the magnetomechanical effect. Journal of Physics D:Applied Physics, 1984, 17:1265-1281.
[27] R Ranjan, D C Jiles, P K Rastogi. Magnetic properties of decarburized steels:an investigation of the effects of grain size and carbon content. IEEE Transactions on Magnetics, 1987, 23:1869-1876.
文章导航

/