Analysis of arc stability of self-shielded flux-cored wire laser-arc hybrid

  • LIU Xiyang ,
  • SUN Fenglian ,
  • ZHAO Yumin ,
  • XU Kegui ,
  • WANG Yizhe
Expand
  • 1. Harbin University of Science and Technology, Harbin 150080, China;
    2. Harbin Welding Institute Limited Company, Harbin 150028, China

Received date: 2017-12-21

  Online published: 2019-07-16

Abstract

The influence of arc stability on different process parameters during Laser-arc hybrid welding which used self-shielded flux-cored wire (414N-O) with the help of Hannover Analysator and high speed photography were studied. The results indicated that the probability of arc point drift and short circuiting transfer of self-shielded flux-cored wire are reduced with the addition of laser. Oppositely, arc length is elongated and the arc stability is improved. In the parameters, the distance between laser and arc(DLA) and wire feed speed have appreciable impact on the mean actual output current, and the stability of current coefficient of variation.is significantly affected by welding voltage and wire feed speed. The influence range of laser power to mean actual output current is related to DLA and wire feed rate, and the influence declines with DLA and wire feed rate increase. The influence range of welding voltage to mean actual output current is related to DLA and it has the greatest impact when DLA is 0 mm. Laser leading is more beneficial than laser trailing to the stability of current coefficient of variation.

Cite this article

LIU Xiyang , SUN Fenglian , ZHAO Yumin , XU Kegui , WANG Yizhe . Analysis of arc stability of self-shielded flux-cored wire laser-arc hybrid[J]. Transactions of The China Welding Institution, 2018 , 39(7) : 17 -23 . DOI: 10.12073/j.hjxb.2018390167

References

[1] 刘海云, 栗卓新, 史耀武. 自保护药芯焊丝工艺性评价[J]. 焊接学报, 2011, 32(5):101-104. Liu Haiyun, Li Zhuoxin,Shi Yaowu. Evaluation on operational performance of self-shield flux cored wire[J].Transactions of the China Welding Institution, 2011, 32(5):101-104.
[2] 冯晓庆, 刘海云, 周增. 自保护药芯焊丝电弧稳定性分析[J]. 电焊机, 2009, 39(6):30-33. Feng Xiaoqing, Liu Haiyun, Zhou Zeng. Analysis on the arc stability of self-shielded flux-cored wire[J]. Electric Welding Machine,2009, 39(6):30-33.[DOI:10.3969/j.issn.1001-2303.2009.06.008]
[3] 张天理, 栗卓新, 荆洪阳, 等. 自保护药芯焊丝全位置焊接电弧稳定性分析与评价[J]. 焊接学报, 2014, 35(8):99-102. Zhang Tianli,Li Zhuoxin,Jing Hongyang, et al.Analysis and evaluation of arc stability of self-shielded flux-core wire in all-position welding[J].Transactions of the China Welding Institution,2014, 35(8):99-102.
[4] 刘凤德, 张宏, 杜劭峰, 等. 激光功率对CO2激光-MAG电弧复合焊电弧与熔滴行为的影响[J].机械工程学报, 2013, 49(4):75-82. Liu Fengde, Zhang Hong,Du Shaofeng, et al.Influence of laser power on arc and droplet behaviors in droplets on CO2 laser-MAG arc hybrid welding[J]. Journal of Mechanical Engineering,2013, 49(4):75-82.
[5] 王宝, 宋永伦. 焊接电弧现象与焊接材料工艺性[M]. 北京:机械工业出版社, 2013.
[6] 王威, 王旭友, 赵子良, 等. 激光-MAG电弧复合热源焊接过程的影响因素[J]. 焊接学报, 2006, 27(2):6-10. Wang Wei, Wang Xuyou, Zhao Ziliang, et al. Influential factors in laser-MAG hybrid welding process[J]. Transactions of the China Welding Institution, 2006, 27(2):6-10.[DOI:10.3321/j.issn:0253-360X.2006.02.002]
Outlines

/