采用双轴肩搅拌摩擦焊对4 mm厚6056铝合金进行了焊接,分析了接头不同特征区的显微组织和力学性能的非均匀特性. 结果表明,接头横截面等效应变呈哑铃状,与焊缝横截面宏观形貌一致;接头横截面沿焊缝中心左右两侧塑性应变呈非对称分布状态,其中接头前进侧的塑性应变值高于后退侧;搅拌区靠近前进侧和中间位置的大角度晶界比例高于后退侧,前进侧和中间位置主要为B型$\{1 \overline 1{2}\}$<110>织构,后退侧为A型$\{11 \overline{1}\}$<110>织构;焊缝的带状区局部发生不完全动态再结晶,变形晶粒比例高达58.9%,带状区为B型$\{11 \overline {2}\}$<110>织构,织构强度为10.6,高于搅拌区其它位置;接头热影响区的应变超过18%,高于整体接头应变3.6%,热力影响区的应变与整体接头相近,而搅拌区的应变小于整体接头.
6056 aluminum alloy with 4mm thickness was welded by bobbin tool friction stir welding, and the non-uniform characteristics of microstructure and mechanical properties of different characteristic areas of the joint were studied. Results show that the equivalent strain of the cross section of the joint is dumbbell shape, which is consistent with the macro-morphology of the cross section of the weld. The plastic strain distribution along the left and right sides of the weld center is asymmetrical, and the plastic strain value at the advancing side of the joint is higher than that at the retreating side. The proportion of high angle grain boundary near the advancing side and the middle side is higher than that on the retreating side. The advancing side and middle side are mainly B-type $\{1 \overline 1{2}\} $<110> texture, and the retreating side is A-type $\{11 \overline{1}\} $<110> texture. Incomplete dynamic recrystallization occurs in the band pattern area of the weld, and the proportion of deformed grains is 58.9%. The band pattern area is B-type $\{11 \overline {2}\} $<110> texture with texture strength of 10.6, which is higher than that of other positions in the stir zone. The strain in the heat affected zone is more than 18%, which is higher than the whole joint with 3.6%. The strain in the thermo-mechanically affected zone is similar to that of the whole joint, while the strain in the stir zone is less than that of the whole joint.
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