Abstract:In order to enrich the detection content of the solenoid sensor for hydraulic oil contaminants, a multi-function detection sensor based on microfluidic chip is proposed and fabricated. The inductance detection model of metal particles and capacitance detection model of non-metal particles are constructed theoretically for the opposed solenoid coil. In order to further improve the detection sensitivity, the effect of silicon steel sheet on the sensitivity of inductance detection and capacitance detection is tested. The experimental results show that the silicon steel sheet can significantly improve the detection sensitivity of the metal particles of the opposing solenoid coil. The SNR of detecting 60-70 μm iron particles and 160-170 μm copper particles is increased by 127.44% and 222.07%, respectively. The detection sensitivity of the non-metallic particles of opposite solenoid coil is not significant, and the SNR of detecting the 140-150 μm water droplet and the 240-250 μm bubble is increased by 21.92% and 7.95%, respectively. This research is expected to provide support for improving the detection capability of the hydraulic oil contaminant of the solenoid sensor, which is of great significance for the monitoring of the health status of the hydraulic system and fault diagnosis.
史皓天,张洪朋,顾长智,等. 液压油污染物多参数检测传感器[J]. 仪器仪表学报,2018,39(11):172-179. SHI Haotian,ZHANG Hongpeng,GU Changzhi,et al. Multi-parameter sensor for hydraulic oil pollutant[J]. Chinese Journal of Scientific Instrument,2018,39(11):172-179.
[2]
ZHU X,ZHONG C,ZHE J. Lubricating oil conditioning sensors for online machine health monitoring-A review[J]. Tribology International,2017,109:473-484.
[3]
张洪朋,张兴明,郭力,等. 微流体油液检测芯片设计[J]. 仪器仪表学报,2013,34(4):762-767. ZHANG Hongpeng,ZHANG Xingming,GUO Li,et al. Design of the oil detection microfluidic chip[J].Chinese Journal of Scientific Instrument,2013,34(4):762-767.
HAN Zhibin,WANG Yishou,QING Xinlin. Characteristics study of in-situ capacitive sensor for monitoring lubrication oil debris[J]. Sensors,2017,17(12):2851-2864.
[6]
王强,张洪朋,张剑锋,等. 用于微流体油液检测芯片的电阻检测法[C]//2015年光学精密工程论坛,长春. 2015,23(10):96-102. WANG Qiang,ZHANG Hongpeng,ZHANG Jianfeng,et al. Resistance detection method for microfluidic oil detection chip[C]//Optical Precision Engineering Forum 2015. Changchun,2015,23(10):96-102.
[7]
CHAO X U,ZHANG P L,REN G Q,et al. Output characteristic of a novel online ultrasonic wear debris sensor[J]. Tribology,2015,35(1):90-95.
[8]
曾霖,张洪朋,滕怀波,等. 一种船机油液多污染物检测新方法研究[J]. 机械工程学报,2018,54(12):125-132. ZENG L,ZHANG Hongpeng,TENG Huaibo,et al. Novel method for the detection of multi-contaminants in marine lubricants[J]. Journal of Mechanical Engineering,2018,54(12):125-132.
[9]
刘恩辰,张洪朋,曾霖,等. 高精度液压油微小颗粒检测系统[C]//2015年光学精密工程论坛,长春. 2015,23(10):396-402. LIU En-chen,ZHANG Hong-peng,ZENG Lin,et al. Detection system of small particles in hydraulic oil[C]//Optical Precision Engineering Forum 2015. Changchun,2015,23(10):396-402.
[10]
ZENG L,YU Z,ZHANG H,et al. A high sensitive multi-parameter micro sensor for the detection of multi-contamination in hydraulic oil[J]. Sensors and Actuators A:Physical,2018,282:197-205.
[11]
ZUBAIR M,TANG T. A high resolution capacitive sensing system for the measurement of water content in crude oil[J]. Sensors,2014,14(7):11351-11361.
[12]
MUTHUVEL P,GEORGE B,RAMADASS G A. Magnetic-capacitive wear debris sensor plug for condition monitoring of hydraulic systems[J]. IEEE Sensors Journal,2018:1-10.
[13]
严宏志,张亦军. 一种磨粒在线监测传感器的设计及其特性分析[J]. 传感技术学报,2002(4):333-338. YAN Hongzhi,ZHANG Yijun. The design of an on-line monitoring sensor of wear mental partials and the analysis of its characteristic[J]. Journal of Translocation Technology, 2002(4):333-338.
[14]
范红波,张英堂,李志宁,等. 电感式磨粒传感器中铁磁质磨粒的磁特性研究[J]. 摩擦学学报,2009,29(5):452-457. FAN Hongbo,ZHANG Yingtang,LI Zhining,et al. Study on magnetic characteristic of ferromagnetic wear debris in inductive wear debris sensor[J]. Tribology,2009,29(5):452-457.
[15]
刘恩辰,张洪朋,张鑫睿,等. 双线式螺线管型磨粒传感器设计及其试验研究[J]. 大连海事大学学报,2016,42(2):102-106,116 LIU Enchen,ZHANG Hongpeng,ZHANG Xinrui,et al. Dual-coil solenoid sensor design and its experimental study for wear particles detection[J]. Journal of Dalian Maritime University,2016,42(2):102-106,116.
[16]
张兴明,张洪朋,孙玉清,等. 微流体芯片对油液金属颗粒的区分检测[J]. 大连海事大学学报,2014,40(3):103-107. ZHANG Xingming,ZHANG Hongpeng,SUN Yuqing,et al. Distinction detection for metal particles in oil by using microfluidic chip[J]. Journal of Dalian Maritime University,2014,40(3):103-107.
[17]
ZHANG X M,ZHANG H P,BO Z,et al. Study on magnetization and detection the metal particle in harmonic magnetic field[J]. Key Engineering Materials,2015,645-646:790-795.
[18]
曾霖,张洪朋,赵旭鹏,等. 液压油污染物双线圈多参数阻抗检测传感器[J]. 仪器仪表学报,2017,38(7):1690-1697. ZENG Lin,ZHANG Hongpeng,ZHAO Xupeng,et al. Double coil multi-parameter impedance sensor for hydraulic oil pollutants detection[J]. Chinese Journal of Scientific Instrument,2017,38(7):1690-1697.
[19]
雷银照. 时谐电磁场解析方法[M]. 北京:科学出版社,2000. LEI Yinzhao. Analytical method of time harmonic electromagnetic field[M]. Beijing:Science Press,2000.
[20]
HU X,YANG W. Planar capacitive sensors:Designs and applications[J]. Sensor Review,2010,30(1):24-39.
[21]
ZHANG H,ZENG L,TENG H,et al. A novel on-chip impedance sensor for the detection of particle contamination in hydraulic oil[J]. Micromachines,2017,8(8):249.
[22]
张兴明,张洪朋,陈海泉,等. 微流体油液检测芯片分辨率-频率特性研究[J]. 仪器仪表学报,2014,35(2):427-433. ZHANG Xingming,ZHANG Hongpeng,CHEN Haiquan,et al. Study on the resolution-frequency characteristic of microfluidic oil detection chip[J]. Chinese Journal of Scientific Instrument,2014,35(2):427-433.