20 September 2020, Volume 44 Issue 9
    

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  • LIU Xuan, YANG Rui
    Materials For Mechanical Engineering. 2020, 44(9): 1-10,71. https://doi.org/10.11973/jxgccl202009001
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    Rubber is an important material in mechanical engineering industries. Rubber sealing materials play a key role in many mechanical instruments, and aging of rubber seals may cause unpredictable failures or even huge losses. Hence, aging research of rubber sealing materials are attracting great attentions. The aging research progress of rubber sealing materials is reviewed, including aging behavior and mechanism, effects of stress and chemical media on aging, lifetime evaluation indexes and prediction, and aging analysis techniques. The existing problems in aging research of rubber sealing materials are discussed. Future research perspectives are proposed, including studies on accelerated aging methods, aging mechanism, correlation between accelerated aging and natural aging of rubber seals, and so on.
  • TAN Zhijun, GAO Shuang, HE Bo
    Materials For Mechanical Engineering. 2020, 44(9): 11-16. https://doi.org/10.11973/jxgccl202009002
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    Laser additive manufacturing is an ideal advanced manufacturing technique with high efficiency and high flexibility. Materials undergo a cyclic rapid heating and cooling process during laser additive manufacturing, producing severe residual stresses in metal components and leading to unpredictable deformation problems. This has become a bottleneck to restrict the development and application of the technique. The research status of deformation of metal components during laser additive manufacturing is reviewed from aspects of formation mechanism, testing methods, influencing factors and numerical simulation. The effects of laser power, scanning speed, scanning strategy, substrate preheating and other process parameters on deformation of metal components are described in detail. The prediction and control methods of the current additive manufactured product deformation are described. The future research direction of laser additive manufacturing deformation control is prospected.
  • WANG Qi, ZHANG Zhen, YANG Yang, GUO Mengyu, HU Zhengfei, GAO Shan
    Materials For Mechanical Engineering. 2020, 44(9): 17-23. https://doi.org/10.11973/jxgccl202009003
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    The high frequency fatigue test and fatigue crack growth rate test based on DC voltage drop were conducted on F690 steel in air under different stress conditions. Combined with fracture surface analysis, effects of stress amplitude and stress ratio on fatigue properties and initiation and growth of cracks of F690 steel were studied and compared. The results show that the conditional fatigue limit of F690 steel at stress ratios of -1, 0.1, 0.2, 0.3 was 313, 264, 250, 246 MPa, respectively, which decreased with increasing stress ratio. The fatigue cracks in F690 steel propagated with band mechanism and the mode of fracture was transgranular fracture. As the stress amplitude increased, the fatigue crack spacing and secondary crack size increased, and the fatigue crack growth rate also increased. With increasing stress ratio, the fatigue crack growth rate of F690 steel increased and changed significantly at the middle and later stages of crack growth, and the fatigue crack growth threshold decreased.
  • TAN Zhenlin, ZHOU Quan, ZHANG Lianteng, YANG Chenggang
    Materials For Mechanical Engineering. 2020, 44(9): 24-30. https://doi.org/10.11973/jxgccl202009004
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    Effects of strontium modification, boron modification, and compound modification of strontium and boron on microstructure and mechanical properties of as-cast and T6 state Al-6Si-3Cu-0.3Mg alloys were studied. Effects of strontium content (0.025wt%,0.050wt%,0.075wt%) on microstructure and mechanical properties of the alloys after compound modification were also studied. The results show that strontium modification, boron modification, and compound modification of strontium and boron all could refine the structure and improve the tensile strength of as-cast and T6 state alloys, and the effect of compound modification was the most remarkable. The tensile strength and elongation of as-cast alloy increased by 3.71% and 13%, respectively, compared with that of the modified alloy, and the tensile strength of T6 state alloy increased by 33.6%, but the elongation decreased by 41.9%. Under the compound modification condition, the primary α-Al was coarsened in the as-cast alloy with increasing strontium content, and the overall tensile strength did not change much. The average length of eutectic silicon in T6 state alloy decreased first and then increased with the increase of strontium content, and the tensile strength gradually increased. When the strontium content was 0.025wt%, the eutectic silicon size was the smallest, and the compound modified alloy showed the best plasticity.
  • CHEN Yanfei, LAI Huasheng, ZHU Zhengqiang, WEN Xiaoqiang, YUAN Delin, WANG Yuxiang
    Materials For Mechanical Engineering. 2020, 44(9): 31-35,41. https://doi.org/10.11973/jxgccl202009005
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    The 0.6 mm thick tantalum sheet was lap welded by argon tungsten arc welding, and the microstructure of the welded joint was studied. The results show that the weld was well formed. Oxide layers appeared on the upper surface of the upper tantalum sheet, on the contact surface of the upper and lower tantalum sheets, and on the lower surface of the lower tantalum sheet. The heat affected zone underwent dynamic recrystallization, and the grains of the base metal transformed into an equiaxed shape from the original slender shape and were coarsened under the effects of welding heat. Argon gas can not isolate the air completely, leading to different degrees of oxidation in different areas of the weld. The weld was composed of light colored substances without oxidation or with less oxidation and dark colored substances with a deeper degree of oxidation. Light colored substances had coral-like shapes.
  • ZHU Yichen, LIU Guangming, WANG Jinjin, TANG Rongmao, SHI Chao, SONG Yang
    Materials For Mechanical Engineering. 2020, 44(9): 36-41. https://doi.org/10.11973/jxgccl202009006
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    Electrochemical corrosion behaviors of carbon steel, galvanized steel and pure copper in water-saturated acid red soil were studied by room-temperature corrosion test and electrochemical test. The results show that with increasing corrosion time, the average corrosion rates of the carbon steel and galvanized steel decreased, and the average corrosion rate of the pure copper increased slightly. During corrosion in water-saturated red soil for 45 d, the carbon steel had the highest average corrosion rate followed by the galvanized steel. Non-uniform overall corrosion morphology was observed on the carbon steel and galvanized steel surfaces, and uniform corrosion morphology was observed on the pure copper surface. The electrochemical impedance spectra of the carbon steel, galvanized steel and pure copper all showed double capacitive loops with 2 time constants. Warburg impedance appeared in the low frequency zone of impedance spectra when the carbon steel, galvanized steel and pure copper were corroded for 30, 45, 20 d, respectively. The corrosion reaction control mode changed from the charge transfer process to the combination of the charge transfer and diffusion processes.
  • DU Jinfeng, CAI Wenhe, WANG Bin, LIANG Jun, DONG Shuqing, WANG Zhichun, SUN Biao
    Materials For Mechanical Engineering. 2020, 44(9): 42-46,51. https://doi.org/10.11973/jxgccl202009007
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    Tensile properties at 20, 540, 560 ℃ and stress-rupture strength at 540, 560 ℃ of P91 steel specimens with different hardness were tested. On the basis of the approximate parallel nature of stress-rupture strength versus rupture time curves of P91 steel at certain temperatures and hardness, the linear equation of stress-rupture strength and rupture time was established for P91 steel with different hardness. By using this linear equation, the stress-rupture strength versus rupture time curves of whole life cycles were obtained by fitting the short-term stress-rupture data of different hardness specimens, and the fitting results of stress-rupture strength were compared and analyzed with the test results. The results show that the fitted stress-rupture strength had relative errors of less than 6% comparing to the test results, indicating relatively high fitting accuracy. By obtaining the full-life stress-rupture strength versus rupture time curves of P91 steel with different hardness with short-term stress-rupture data, the stress-rupture strength of P91 steel parts with abnormal hardness can be evaluated without destroying the integrity of parts.
  • GAO Pei, CHEN Xiaonong
    Materials For Mechanical Engineering. 2020, 44(9): 47-51. https://doi.org/10.11973/jxgccl202009008
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    GH984G alloy cold-rolled seamless tube samples were treated by solid solution at 1 050-1 200 ℃ for 10-90 min, and influence of solid solution on microstructure and hardness of the alloy was studied. The results show that the grains of the cold-rollled alloy were elongated, and second phase particles precipitated on grain boundaries and in grains. After solid solution under different conditions, the alloy had equiaxed crystal structures; the grain size increased and the quantity of the second phase decreased with the increase of temperature and the extension of holding time. The apparent activation energy of grain boundary migration of the alloy increased with the extension of holding time, and the kinetic time index increased first and then decreased with the increase of temperature. The hardness of the alloy decreased with the increase of solid solution temperature and holding time, and had the Hall-Petch relationship with the average grain size.
  • JIN Guangcan, XING Yanfeng, XU Sha
    Materials For Mechanical Engineering. 2020, 44(9): 52-55. https://doi.org/10.11973/jxgccl202009009
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    The lap spot welding of 6061 aluminum alloy and DP590 galvanized steel was carried out by cold metal transfer welding (CMT) technique. The microstructure and phase composition of joint interface were studied,and the formation mechanism of intermetallic compounds was discussed. The results show that the weld of the joint was well formed. There was an intermetallic compound transition layer with a thickness of about 6 μm on the interface of welding joint, the transition layer interface near galvanized steel side was smooth, and there were a lot of columnar crystals on the interface near the melting zone side. The content of iron and aluminum elements in the transition layer was almost unchanged. The microstructure near galvanized steel side was α-Fe solid solution containing aluminum, Fe2Al5 phase was formed near melting zone side, and fine needle-like FeAl3 phase was formed in melting zone.
  • GUO Laijia, GU Shuchao, DUAN Peng, DING Xianfei, WANG Song, LIU Yuzhe
    Materials For Mechanical Engineering. 2020, 44(9): 56-61,66. https://doi.org/10.11973/jxgccl202009010
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    T23, T91 and TP347H steel tube samples were taken at different positions of the final boiler reheater of a 600 MW supercritical boiler in service of about 7.8×104 h. Microstructures and tensile properties at room temperature and elevated temperature of these samples were analyzed, and the deterioration degrees of the microstructure and tensile properties were studied and compared. The results show that the microstructures of T23, TP347H, T91 steel tube samples presented obvious degradation characteristics with M6C carbide,M23C6 carbide and Laves phase precipitated on grain boundaries, and the microstructure degradation grades were grade 4, grade 3.5 and grade 4, respectively. The tensile properties of T23 steel tube samples at room temperature and elevated temperature showed serious deterioration tendency, and did not meet the standard requirements. The tensile strength of T91 steel tube samples decreased significantly. The tensile properties of TP347H steel tube samples met the standard requirements. Under elevated temperature conditions, TP347H steel tube samples had good strength and structural safety, but ductility was significantly reduced.
  • LIANG Chaojie, WANG Chenglei, LIANG Manchao, CHEN Zhonggan, XIE Yingguang, FU Yaokun
    Materials For Mechanical Engineering. 2020, 44(9): 62-66. https://doi.org/10.11973/jxgccl202009011
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    Samples were taken from a forged deformation 6082 aluminum alloy control arm center, and were heat treated by solid solution at 510-590 ℃ and aging at 175 ℃. The effects of solution temperature on microstructure, hardness, and friction wear properties under loads of 2.8 and 6.8 N were studied. The results show that heat treatment improved the hardness and wear resistance of the alloy. With the increase of the solution temperature, the hardness of the alloy increased. When the temperature was 550 ℃, the alloy had the smallest grains and the highest hardnesss. As the temperature continued to rise, the grains became coarse, and the hardness decreased.The wear volume at 550 ℃ solution temperature was the smallest under the two loads. The wear mechanism of the samples with different heat treatments under the two loads was abrasive wear. Micro cracks and furrows appeared on the wear surfaces.
  • TANG Lijun, ZHOU Nianrong, LIU Xueyang, LIU Ronghai, ZHANG Wenbin
    Materials For Mechanical Engineering. 2020, 44(9): 67-71. https://doi.org/10.11973/jxgccl202009012
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    Sn-0.7Cu-1Zn-xBi (x=0.5, 1, 1.5, 2, mass fraction/%) alloy solder was smelted. Influence of Bi content on the melting point, conductivity and wettability of the solder was studied, and the optimal Bi content was determined. The alloy solder with the optimal content of Bi was used to braze the 1060 aluminum wire and the connection fitting, and the interface morphology, breaking force and temperature rise of the connector were studied. The results show that with increasing Bi content, the melting point of the solder decreased slightly, and the conductivity decreased; the wettability increased and then decreased. The optimal Bi content was 1.0wt%, and the solder had moderate conductivity and the best wettability. The maximum tensile force of the aluminum wire connector brazed with Sn-0.7Cu-1Zn-1Bi solder reached 83% of the calculated breaking force, which was consistent with the standard requirement. The temperature rise was 18.3% lower than that by traditional compression connection, indicating the brazing method can reduce the heat generation of the aluminum wire connector.
  • BAI Hongwu, QIU Xiaolai, LIU Changsheng, WANG Shaoyi
    Materials For Mechanical Engineering. 2020, 44(9): 72-76,81. https://doi.org/10.11973/jxgccl202009013
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    WC-based cermet coatings including WC-12Co, WC-10Co4Cr, WC-10Ni and WC-20Cr3C2-7Ni were prepared on surface of carbon steel by high velocity oxygen fuel flame spraying. The phase composition, hardness, wear resistance and corrosion resistance of different coatings were investigated and compared. The results show that a few W2C decarburization phases were formed in WC-12Co, WC-10Co4Cr and WC-10Ni coatings. The four coatings were dense, and well bonded to the substrate. The hardness and wear resistance of WC-10Co4Cr and WC-12Co coatings were similar and the best, followed by those of WC-10Ni coating, and those of WC-20Cr3C2-7Ni coating were the worst. The corrosion resistance of WC-10Co4Cr coating was the best, that of WC-10Ni coating was slightly lower, and that of WC-20Cr3C2-7Ni coating was the worst. WC-10Ni coating had moderate wear resistance and slightly lower corrosion resistance comparing to WC-10Co4Cr coating, so was suitable to replace WC-10Co4Cr coating for wear and corrosion proof of mechanical part surface under normal service conditions.
  • GU Jian, LI Dongqing, LIU Shengchun, SI Jiajun, LIU Peng, CHEN Ran, CAO Zhen
    Materials For Mechanical Engineering. 2020, 44(9): 77-81. https://doi.org/10.11973/jxgccl202009014
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    SiCp/2024 aluminum alloy composite, strengthened with single particle size (50, 25, 15, 10 μm) and mixed particle size (10 μm+25 μm) SiC, was prepared by hot isostatic pressing and hot extrusion, and then was T4 treated. Effect of SiC particle size on microstructure and mechanical properties of the composite was studied. T6 treatment was conducted on the composite having the best performance, and the change of the microstructure and mechanical properties was investigated. The results show that under condition of single particle size, with decreasing particle size, the SiC particles distributed more evenly in the matrix; the tensile strength of the composite increased while the yield strength, elasticity modulus, percentage elongation after fracture and Brinell hardness changed little. Under condition of mixed particle size, the small-size SiC particles gathered aroud the large-size particles, leading to the decrease of structure uniformity. The tensile strength of the mixed particle size composite was between those of the corresponding single particle size composites, and the yield strength was slightly higher than those of the corresponding single particle size composites. The 10 μm size SiCp/2024 aluminum alloy composite had relatively good performance, and after T6 treatment, the tensile strength, yield strength and Brinell hardness were further improved.
  • LIN Song, HE Xiaolong
    Materials For Mechanical Engineering. 2020, 44(9): 82-86,102. https://doi.org/10.11973/jxgccl202009015
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    The double-sided friction stir welding was performed on 7N01 aluminum alloy sheet, in the mode of front side and back side welding for one pass each. The microstructure, hardness distribution, tensile properties and stress corrosion susceptibility of the joint were studied. The results show that the FSW joint was well formed. The weld nugget zone had a uniform and fine equiaxed crystal structure and the grains of the weld nugget zone at junction of weld beads were smaller than other weld nugget zones due to secondary thermo-mechanical couple effects. The grains in the thermal mechanically affected zone underwent shear deformation and showed a strip shape. The grains of the heat affected zone showed an original lath shape. The hardness decreased gradually from the weld nugget zone to base metal, and the hardness of the weld nugget zone at junction of weld beads was higher than that of other weld nugget zones. FSW joints fractured in the heat affected zone in air and 3.5wt% NaCl solution, indicating the heat affected zone was the weakest. The tensile properties of the joint were lower than those of the base metal, and the stress corrosion susceptibility was higher.
  • WANG Wen
    Materials For Mechanical Engineering. 2020, 44(9): 87-91,98. https://doi.org/10.11973/jxgccl202009016
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    GH4169 superalloy was subjected to thermal compression test at deformation temperature of 900-1 100 ℃ and strain rate of 0.01-5 s-1, and the microstructure and hot deformation behaviour were studied. A hyperbolic sinusoidal Arrhenius constitutive equation was constructed on the basis of flow curves and a Avrami critical dynamic recrystallization model was constructed. The results show that GH4169 superalloy underwent dynamic recrystallization during hot compression process, and the recrystallization behaviour was more significant at relatively high temperatures and low strain rates. The constitutive equation of GH4169 superalloy was ε=1.37×1018[sinh(0.003 1σ)]6.13exp(-4.63×105/RT) when the thermal compression strain reached 0.2. There was a linear relationship between the dynamic recrystallization critical values and the peak values. The Avrami recrystallization model was XDRX=1-exp{-0.049[(ε-0.035 5)/0.089 9]2.132} at deformation temperature of 1 100 ℃ and strain rate of 0.01 s-1.
  • CHEN Meng, XU Changxue, YU Shijie
    Materials For Mechanical Engineering. 2020, 44(9): 92-98. https://doi.org/10.11973/jxgccl202009017
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    In drilling and mining operation of a well in the west of the South China Sea, a centralizer broke at the internal thread of joint. The fracture reason was analyzed by macroscopic examination, chemical composition analysis, microscopic morphology analysis, mechanical property test and finite element simulation. The results show that the fracture mode of the centralizer joint was fatigue fracture, and the fatigue crack originated from the thread root of the joint. The decrease of centralizer body outer diameter, and the increasing stress at the joint thread root were the main reasons for the failure of the centralizer. It was suggested that the combination of bottom drill tools should be optimized, and the combination of centralizer, drill collar and centralizer could effectively avoid the relatively great stress concentration at the threaded connection of centralizer.
  • JIN Haoyun, WANG Rong, Lü Yuan
    Materials For Mechanical Engineering. 2020, 44(9): 99-102. https://doi.org/10.11973/jxgccl202009018
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    SWRCH22A steel screws fractured below the design load. The fracture cause was studied by fracture morphology and microstructure observation, hardness and galvanized thickness test, finite element simulation, and so on. The results show that the fracture characteristic of the screw was hydrogen embrittlement fracture; A tempered martensite structure with strong hydrogen embrittlement sensitivity was formed in the screw after heat treatment. The hydrogen atoms entered the screw structure during the galvanizing or service process. Under effects of service loads, stresses were concentrated in the screw head and thread root, and hydrogen atoms gathered at stress concentration, leading to crack initiation and propagation. Finally, the screw fractured at the root of the first thread where stress concentration was the largest, leading to crack initiation and propagation, and finally fracture.