20 December 2017, Volume 41 Issue 12
    

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  • SONG Xiaocun, ZHAO Dongqing, ZHOU Jixue, YANG Yuansheng
    Materials For Mechanical Engineering. 2017, 41(12): 1-6,84. https://doi.org/10.11973/jxgccl201712001
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    Research progress on the fatigue behavior of wrought magnesium alloys is summarized on the basis of fatigue cyclic deformation response, fatigue life, fatigue crack initiation and propagation, etc. The effects of loading condition, environment and surface state on the fatigue behavior of wrought magnesium alloys are described emphatically. It is proposed that the methods including rare earth elements addition, shot peening, surface rolling and appropriate heat treatment can improve the fatigue strength and prolong fatigue life of wrought magnesium alloys. The advantages and disadvantages of these methods are analyzed. The development of fatigue research on wrought magnesium alloys is prospected.
  • LI Yang, FENG Yunli, YANG Dengcui, ZHANG Sijia, YANG Sen
    Materials For Mechanical Engineering. 2017, 41(12): 7-10,53. https://doi.org/10.11973/jxgccl201712002
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    The true stress-true strain curve of Fe-3.0%Si-0.09%Nb oriented silicon steel was tested by thermal simulator at different deformation temperatures and strain rates. The influence of deformation parameters on flow stress was analyzed. The thermal deformation stress exponent n and deformation activation energy Q were calculated and the flow stress constitutive equation was established by linear-regression analysis. The results show that the true stress-true strain curve of the oriented silicon steel was a type of dynamic recovery, and the flow stress during deformation mainly depended on the deformation temperature and strain rate. When the strain rate was constant, the flow stress decreased with the increase of deformation temperature and the flow stress increased with the increase of strain rate when the deformation temperature was constant. The flow stress calculated by the constitutive equation of flow stress of Fe-3.0%Si-0.09%Nb oriented silicon steel was in good agreement with that measured by the test.
  • HUANG Hai, XU Yusong
    Materials For Mechanical Engineering. 2017, 41(12): 11-17. https://doi.org/10.11973/jxgccl201712003
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    Cu-15Ni-8Sn alloy ingots with dendrite spacing of 11, 18, 23, 50 mm, respectively, were prepared by intermediate frequency induction furnace and high frequency induction furnace, and then treated in the order of homogenization annealing, solid solution, cold deformation and aging. The effects of dendrite spacing of the ingot and cold deformation amount on the microstructure and hardness of the alloy were studied. The results show that the microstructures of the tested alloy ingots were obvious dendritic structures. After homogenization annealing and solid solution, the microstructure of the alloy with relatively small ingot dendrite spacing was relatively uniform. The deformation of grains in the alloy was relatively large with a relatively large cold deformation amount, furthermore the black discontinuous precipitates and the aging hardness peak appeared earlier after aging at 400℃. With the same cold deformation amount, the black discontinuous precipitates and the aging hardness peak appeared later in the alloy with relatively small ingot dendrite spacing.
  • WANG Xiaoyang, LING Xiaotao, XU Gang
    Materials For Mechanical Engineering. 2017, 41(12): 18-21,25. https://doi.org/10.11973/jxgccl201712004
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    The fatigue properties of 2024 aluminum alloy prestretching sheet with an obround hole in the center before and after flap peen hardening were analyzed by group comparison method. The fatigue fracture and the residual stress of the surface of the hole wall before and after flap peen hardening were analyzed by three-dimensional digital microscope and X-ray stress tester. The results show that the median fatigue life of the 2024 aluminum alloy prestretching sheet increased by 1.727-2.728 times and 1.606-2.110 times, respectively, when loading stress were 180 MPa and 168 MPa. Flap peen hardening introduced 300 MPa residual compressive stress on the surface of aluminum alloy 2024, and the initiation region of the fatigue crack source reduced and located inside the aluminum alloy, and thus the fatigue properties of the aluminum alloy were improved.
  • WANG Zhengyun, LUAN Daocheng, LI Jingxiao, SUN Wenwen, BAO Shuai, SUN Weipeng, ZHANG Wei, WANG Simin
    Materials For Mechanical Engineering. 2017, 41(12): 22-25. https://doi.org/10.11973/jxgccl201712005
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    A sintered flux for submerged arc welding of grade 800 MPa high strength steel was developed. Using the flux and the corresponding welding wire, the submerged arc welding was conducted on Q690E high strength steel plate. The welding performance of the flux and the microstructure and mechanical properties of the welded joint were studied. The results show that after welding with the flux and the corresponding welding wire, the slag detachability of the weld seam was good, and no adhesive slags and pressing pits existed. The interface between weld seam and base metal was smooth. The microstructure of the weld seam consisted of granular bainite, and the content of harmful elements and H2O met the standard requirements. The mechanical properties of the joint were excellent, with the tensile strength of 760-900 MPa, the yield strength of no less than 690 MPa, the elongation of no less than 15%, and the impact energy at -40℃ of no less than 47 J. The tested value of diffusible hydrogen content in deposited metal was lower than 4.0 mL/100 g. Both the mechanical properties and the diffusible hydrogen content met the standard requirements.
  • LIU Fei
    Materials For Mechanical Engineering. 2017, 41(12): 26-29,35. https://doi.org/10.11973/jxgccl201712006
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    Rotary bending fatigue tests were conducted on S135 drill pipe steel, and then the fatigue performance was studied and the effect of inclusion on the fatigue property was analyzed. The diameters of maximum inclusions in different field-of-views were measured by optical microscope. The fatigue strength of samples was predicted by Murakami model and compared with the tested result. The results show that fatigue cracks originated at the complex aluminum oxide inclusions in the surface or subsurface of samples. The fatigue strength measured by the staircase method was 541.87 MPa. The maximum relative error between the fatigue strength calculated by the Murakami model and the tested value was 5.62%, indicating a relatively high accuracy of the calculation by the Murakami model.
  • LI Jian, CHEN Xu, LI Bowen, TAI Chuang
    Materials For Mechanical Engineering. 2017, 41(12): 30-35. https://doi.org/10.11973/jxgccl201712007
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    The corrosion behavior of 16Mn steel in the stimulating environment of oil field gathering and transporting system with different CO2 partial pressure was investigated by dipping test and electrochemical test. The results show that the corrosion rate of 16Mn steel increased first then decreased with the increase of CO2 partial pressure. The corrosion product scale was not formed on the surface of 16Mn steel when CO2 partial pressure was 0 and the type of corrosion was uniform corrosion. The corrosion product scale was complete and compact at the CO2 partial pressure of 0.15 MPa and the type of corrosion was uniform corrosion. When CO2 partial pressure was 0.30 MPa, the corrosion product scale became thinner and defects occurred,and the type of corrosion was platform corrosion. The main corrosion product on the surface of 16Mn steel was FeCO3. The major corrosion behavior of 16Mn steel was anodic active dissolution. The middle frequency inductive loop of electrochemical impedance spectroscopy was related to the dissolution and absorption of corrosion products. The low frequency capacitive loop was related to the active dissolution of corrosion scale covered area.
  • LI Jiake, LIU Xin, WU Junling, WANG Yanxiang
    Materials For Mechanical Engineering. 2017, 41(12): 36-40,89. https://doi.org/10.11973/jxgccl201712008
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    With melamine as raw material and Li2CO3 as dopant, g-C3N4 powder was synthesized by pyrolysis at 450, 550, 600, 650, 680℃ for 60 min, and Li+/g-C3N4 powders were also synthesized with Li+ mass fractions of 0.5%, 1.0%, 1.5% and 2.5% by pyrolysis at 650℃ for 60 min, respectively. The effects of pyrolysis temperature and Li+ mass fraction on the phase composition, micromorphology and photocatalytic performance of the powders were investigated. The results show that with the rise of pyrolysis temperature, the purity of g-C3N4 powders increased, the crystal structure gradually improved, and the degradation efficiency of methylene blue increased. When the pyrolysis temperature was 650℃, the g-C3N4 powder had a perfect crystal structure with the average particle size of 200 nm, whose photocatalytic performance was the best. The structure of g-C3N4 was not changed by Li+ doping, while the particle size was refined and the photocatalytic performance was improved. With Li+ mass fraction of 1.5%, the average particle size of Li+/g-C3N4 powder was 150 nm; the degradation efficiency of methylene blue reached 91% after irradiation for 240 min, which was 57.2% higher than that of the g-C3N4 powder.
  • ZHANG Songfeng, ZHOU Xiaodong, XIE Hui, LI Shuai, FENG Fei
    Materials For Mechanical Engineering. 2017, 41(12): 41-44,93. https://doi.org/10.11973/jxgccl201712009
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    Polycrystalline cubic boron nitride blade containing 80vol% cubic boron nitride was prepared with Al-Ti compound as binder. The microstructure, hardness, wear and cutting performance of the blade were studied and compared with those of the similar products. The results show that the microhardness of the prepared blade reached 3 127 HV. The microstructure distributed homogeneously. The wear height of the flank face was 0.28 mm, which was about the same as that of the similar products. The impact resistance number without chipping in interrupted cutting reached 32 000 times, which was better than that of the similar products. The number of rollers cut by the blade in roughing processing was 23% higher and the single-edged cutting stroke in finishing processing was 17% higher than those by the similar products.
  • FU Ming, MA Lili, ZHANG Houan
    Materials For Mechanical Engineering. 2017, 41(12): 45-48,58. https://doi.org/10.11973/jxgccl201712010
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    (Ti,W,Mo,Nb,Ta)(C,N) solid solution nano-powders were synthesized by high energy ball milling and carbothermal reduction-nitridation. The effects of reduction temperature and reduction time on the phase composition, lattice constant and content of C and N of the powders were analyzed using X-ray diffractometer, scanning electron microscope and elemental analyzer. The results show that the solid solution degree of metal elements in Ti(C,N) was in the order of Ta, Nb, W and Mo. With the increase of reduction temperature or extension of reduction time, the lattice constant, C content and particle size of the solid solution powders increased gradually. After carbothermal reduction-nitridation at 1 500℃ for 1 h, the (Ti,W,Mo,Nb,Ta)(C,N) solid solution powder with a single phase and average particle size of 100 nm was obtained, which contained 9.1wt% C and 7.2wt% N.
  • HUANG Xin, WANG Xiaowei, ZHANG Wei, GONG Jianming
    Materials For Mechanical Engineering. 2017, 41(12): 49-53. https://doi.org/10.11973/jxgccl201712011
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    The strain controlled fatigue tests at 650℃ for different cycles, followed by the tensile property tests at 650℃, were conducted on P92 steel. The effects of fatigue load on the high-temperature tensile properties of the steel were investigated. The results show that after fatigue testing for different cycles, the high-temperature tensile properties of P92 steel decreased. When the number of cycles reached 20%Nf (Nf refers to fatigue life), the tensile strength and yield strength decreased by 19.1% and 38.6%, respectively. When the number of cycles was higher than 20%Nf, the tensile strength and yield strength tended to be stable. The tensile fractures of the fatigue tested specimens illustrated ductile fracture characteristics. The dimples on the tensile fracture changed from small and deep to big and shallow when the number of cycles increased from 0 to 20%Nf, while changed little when the number of cycles reached higher than 20%Nf.
  • TIAN Zhijie, XIONG Linyu, LI Ying, DONG Kangying, GAO Hui
    Materials For Mechanical Engineering. 2017, 41(12): 54-58. https://doi.org/10.11973/jxgccl201712012
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    The tension, impact and three-point bending tests were conducted on the variable polarity tangent inert gas (VPTIG) welded joint of 2219 Al alloy. Then the tensile property, impact property, fracture toughness and crack propagation process of the joint and base metal were studied and compared. The results show that the tensile strength of the welded joint was between 266 MPa and 282 MPa, which was higher than that of the base metal, and the tensile strength coefficient reached 0.6. The impact energy of the weld and heat affected zone was 7-8 J and 6-11 J, respectively, which were higher than that of the base metal. The crack tip open displacements (CTOD) in the weld were 0.056-0.124 mm with the crack extending of 0.14-0.35 mm. CTOD increased with the extension of cracks. The weld metal exhibited higher fracture toughness than the base metal. The fracture surface of the weld showed an elastic-plastic fracture feature. The crack propagation area showed dimple morphology. Some second phase particles existed in the dimples, resulting in the increase of the unstable propagation energy of the cracks.
  • HAO Wenkui, YANG Bingkun, MA Guang, CHEN Yun, SHEN Xielin, LIN Deyuan, CHEN Xin, CHEN Yunxiang
    Materials For Mechanical Engineering. 2017, 41(12): 59-63. https://doi.org/10.11973/jxgccl201712013
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    The corrosion behavior and mechanism of 6A02 aluminum alloy wiring board for substation current transformer in coastal industrial environment were studied by the methods such as scanning electron microscope observation, X-ray diffraction and electrochemical analysis, combining with the analysis of actual service atmospheric environment. The results show that the intergranular corrosion of the aluminum alloy wiring board mainly occurred, and then evolved gradually into the uniform corrosion. The corrosion products were mainly composed of aluminum sulfides and chlorides. Cl- and sulfides in atmosphere reduced the corrosion potential and increased the corrosion current density of the aluminum alloy wiring board, which were the main factors causing the corrosion failure of the aluminum alloy wiring board.
  • LU Hongzhou, MA Mingtu, LU Guimin
    Materials For Mechanical Engineering. 2017, 41(12): 64-68. https://doi.org/10.11973/jxgccl201712014
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    After crushing twice and screening, polypropylene components in end-of-life vehicles were two-stage separated and purified by high-voltage corona-electrostatic separation technique, and the separation technique was optimized. The purified polypropylene materials were modified by the modifier composed of 50wt% 8303K polypropylene, 30wt% 7467 polyolefin elastomer, 3.5wt% KH-560 coupling agent, 3.5wt% polyethylene wax, etc., and were injection molded. The mechanical properties and physical and chemical properties of the materials before and after modification were studied. The results show that after crushing and screening, the materials with particle size below 1.25 mm mainly consisted of rod-sheet-like polypropylene and contained few glass fibers, plastic powders and peeled copper wires. In the process of separation and purification, with the rotation speed of the first roller of 114 r·min-1 and the second roller of 33 r·min-1, about 78wt% polypropylene materials were obtained, and over 13wt% metallic materials were separated. The mechanical properties of the purified polypropylene were improved after modification, meeting the requirements of automobile manufacturers.
  • ZHANG Liping, TIAN Jun, FU Xiaolong, KAN Qianhua
    Materials For Mechanical Engineering. 2017, 41(12): 69-74,79. https://doi.org/10.11973/jxgccl201712015
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    Uniaxial and multi-axial fatigue tests with strain-controlled and stress-controlled loading modes at 25, 200, 350℃ were conducted on domestic Inconel690 superalloy for nuclear power. The cyclic stress-strain response and cyclic plastic deformation characteristics were analyzed. The results show that at the test temperatures, the Inconel690 superalloy mainly exhibited cyclic hardening characteristics in both uniaxial and multi-axial loading processes. The ratcheting strain imcreased rapidly in the first few number of cycles and finally reached stable quickly. The Inconel690 superalloy exhibited slight cyclic softening characteristics when the uniaxial strain-controlled loading cycled in a certain number of cycles at 25 and 200℃. Under multi-axial cyclic loading conditions, an obvious non-proportional multi-axial additional hardening was observed.
  • ZHU Chaoyong, HUANG Shangyu, ZHOU Mengcheng, YAN Shiwei, LEI Yu
    Materials For Mechanical Engineering. 2017, 41(12): 75-79. https://doi.org/10.11973/jxgccl201712016
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    Ag-25.5Cu-27Sn brazing filler metal was prepared by magnetic pulse compaction using pure metal powders as raw materials, and sintered at 100-500℃ for 30 min. The effects of sintering temperature on relative density, phase composition, microstructure, melting property of the brazing filler metal, and on the micromorphology and tensile strength of the brazed Cu joint were studied. The results show that the relative density of the brazing filler metal first decreased then increased with the increase of sintering temperature. The relative density of the brazing filler metal sintered at 400℃ was higher than that of the unsintered brazing filler metal, and the stable phases of ε1-Cu3Sn and ε2-Ag3Sn were formed. The melting temperature of the brazing filler metal was improved by sintering, and that of the brazing filler metal sintered at 400℃ was about 4℃ lower than that sintered at 250℃. With 400℃ sintered brazing filler metal, the number of pores in weld of the brazed Cu joint was relatively small and the microstructure was relatively homogeneity and fine. The tensile strength was 16% higher than that of Cu joint brazed with the unsintered filler metal.
  • LI Wenyuan, GUO Zifeng, HUI Yajun, FENG Jun, WU Kemin, ZHOU Na
    Materials For Mechanical Engineering. 2017, 41(12): 80-84. https://doi.org/10.11973/jxgccl201712017
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    The microstructure and property of hot-rolled pickling steel plate QStE500TM before and after Mn, Nb content adjustment were studied using optical microscope, tensile testing machine and transmission electron microscope. The different strengthening mechanisms and strengthening effects were analyzed. The results show that after decreasing the mass fractions of Mn and Nb from 1.6%, 0.050% to 1.3%, 0.035%, respectively, the microstructures of tested steel plates were both composed of ferrite with the grain size of grade 13.5. Furthermore, the yield strength decreased from 621 MPa to 574 MPa and the tensile strength from 654 MPa to 611 MPa. When the mass fraction of Mn decreased by 0.3%, the solid solution strengthening effect declined 11.1 MPa. When the mass fraction of Nb decreased by 0.015%, the precipitation amount of Nb-Ti-C second phase particles dropped. The precipitation strengthening effect declined 35.9 MPa.
  • MA Yaxin, CHEN Xiaohui, MENG Zhengxing, ZHENG Jinhui
    Materials For Mechanical Engineering. 2017, 41(12): 85-89. https://doi.org/10.11973/jxgccl201712018
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    Hot galvannealing coating on surface of H220BD bake-hardening steel was prepared at different galvannealing temperatures for different times. The morphology, chemical composition and powdering resistance of the coating were studied. The results show that with the increase of galvannealing temperature or the extension of galvannealing time, the zinc and iron in the coating and steel substrate diffused fully, the iron-zinc alloy phase was formed and extended to the surface of the coating with the shape from strip columnar to fine granular, and the average iron content and powdering mass of the coating increased. When the galvannealing temperature was 480℃ and the galvannealing time was 25 s, the performance of the coating was relatively good; the iron-zinc alloy phase was in a finer-grained shape and the powdering mass of the coating was relatively small.
  • ZHU Xiaopei, ZHAO Maiqun, GAO Hui, ZHANG Jinfeng
    Materials For Mechanical Engineering. 2017, 41(12): 90-93. https://doi.org/10.11973/jxgccl201712019
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    Precipitation law of hexavalent chromium from dacromet coating containing Cr in NaCl, distilled water, Na2SO4 and NH4Cl solutions, respectively, were studied by visible spectrophotometry. The results show that when the dacromet coating was immersed in the different-concentration NaCl or Na2SO4 solutions at 40℃ for 13 d, the hexavalent chromium precipitated slightly, with the maximum precipitated mass of 2.25 μg·cm-2 and 8.56 μg·cm-2, respectively. When immersed in distilled water and different-concentration NH4Cl solution at 40℃ for 13 d, the precipitated mass of the hexavalent chromium was nearly zero, indicating an excellent stability of the coating.
  • JIAO Shaoyang, ZHANG Guanghui, ZHENG Yue, LU Xiaohui
    Materials For Mechanical Engineering. 2017, 41(12): 94-98. https://doi.org/10.11973/jxgccl201712020
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    Several circumferential cracks were observed on the localized tapered forgings of austenitic stainless steel after pickling. To find the reason for cracking, the forging process was investigated, and the chemical composition, tensile properties, non-metallic inclusions, microstructure, micromorphology and micro-area composition at different positions were analyzed. The results show that an abnormal structure containing martensite existed in the tapered forgings of austenitic stainless steel. The abnormal structure was corroded during the pickling process, leading to the formation of the circumferential crack belts. The measures, such as strengthening quality control during melting process and performing microstructure examination during manufacturing process, were proposed to prevent the formation of martensite. No pickling cracks appeared after taking these measures.